diff --git a/Printed-Parts/scad/Einsy-base.scad b/Printed-Parts/scad/Einsy-base.scad new file mode 100644 index 0000000..360dfba --- /dev/null +++ b/Printed-Parts/scad/Einsy-base.scad @@ -0,0 +1,402 @@ +// PRUSA iteration4 +// Einsy base +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module CubicPattern(Xdim, Ydim) +{ + for (x =[0:12:Xdim-10]) + { + for (y =[0:12:Ydim-10]) + { + translate([x,y,-0.2])cube([10,10,0.4]); + } + } +} + +module BottomCubic() +{ + difference() + { + translate([5,5,0]) CubicPattern(110,90); + translate([11,0,-1]) cube( [ 11, 40 , 4 ] ); + translate([0,0,-1]) cube( [ 11, 28 , 4 ] ); + translate([0,64,-1]) cube( [ 16, 28 , 4 ] ); + translate([95,64,-1]) cube( [ 20, 28 , 4 ] ); + translate([95,0,-1]) cube( [ 20, 28 , 4 ] ); + translate([76,-10,-1]) cube( [ 20, 20 , 4 ] ); + translate([52,76,-1]) cube( [ 12, 20 , 4 ] ); + } +} + + + +// main body +module main_body() +{ + // side panel + cube( [ 118.5 , 92 , 2 ] ); + + // upper panel + cube( [ 1.5 , 92 , 35 ] ); + // rear panel + translate( [ 0 , 90 , 0 ] ) cube( [ 105.5 , 2 , 35 ] ); + // heatbed ziptie reinforcement + translate( [ 63 , 88.5 , 0.5 ] ) cube( [ 6.5 , 2 , 34.5 ] ); + + // upper panel frame reinforcement + translate( [ 0 , 0 , 1 ] ) cube( [ 5.5 , 7 , 34 ] ); + + // side panel reinforcement + translate( [ 0 , 0 , 1 ] ) cube( [ 9 , 92 , 3 ] ); + translate( [ 98 , 0 , 0 ] ) cube( [ 9 , 92 , 4 ] ); + + // + translate([21,81,0]) cylinder( h = 4.5, r = 2.5, $fn=30); + translate([21+58,81,0]) cylinder( h = 4.5, r = 2.5, $fn=30); + + difference() + { + // bottom side reinforcement + translate( [ 98 , 86 , 0 ] ) cube( [ 7.5 , 6 , 35 ] ); + translate( [ 96 , 79 , 0 ] ) rotate([0,0,45]) cube( [ 7.5 , 6 , 36 ] ); + } + translate( [ 0 , 85 , 0 ] ) cube( [ 5.5 , 7 , 35 ] ); + + // screw mounting block + translate( [ 54 , 84 , 0 ] ) cube( [ 9.5 , 7 , 35 ] ); + + // frame side panel + translate( [ 20 , 0 , 0 ] ) cube( [ 80 , 3 , 5 ] ); + + // Einsy mounting holes + translate( [ 102.5 , 14 , 1 ] ) rotate([0,0,90]) cylinder( h = 7, r = 5.5, $fn=6); + translate( [ 102.5 , 75 , 1 ] ) rotate([0,0,90]) cylinder( h = 7, r = 5.5, $fn=6); + translate( [ 7.5 , 14 , 1 ] ) cylinder( h = 7, r = 5.5, $fn=6); + translate( [ 7.5 , 75 , 1 ] ) cylinder( h = 7, r = 5.5, $fn=6); + + // corners reinforcement + translate( [ 0 , 75 , 1 ] ) cube( [ 13 , 16 , 6 ] ); + translate( [ 0 , 70.25 , 1 ] ) cube( [ 7.5 , 11 , 6 ] ); + translate( [ 0 , 7.75 , 1 ] ) cube( [ 7.5 , 11 , 6 ] ); + translate( [ 0 , 0 , 1 ] ) cube( [ 13 , 14 , 6 ] ); + + // frame mounting screw blocks + //upper + translate( [ 1 , 0 , 0 ] ) cube( [ 28 , 4 , 10 ] ); + translate( [ 18.45 , 0 , 0 ] ) cube( [ 3 , 4 , 5.5] ); + + //lower + translate( [ 98 , 0 , 0 ] ) cube( [ 20.5 , 4 , 10 ] ); + + // heatbed filament holder body + translate( [ 81.6 , 90.35 , 24 ] ) rotate([0,90,0]) cylinder( h = 18, r = 5, $fn=6); + + // door closing corner + translate( [ 102 , 88.5 , 35 ] ) cylinder( h = 3, r1=2.5, r2=1, $fn=30); + + // doors pin upper + translate( [ 2 , 85 , 31 ] ) cube( [ 6 , 7 , 4] ); + translate( [ 4 , 88.5 , 35 ] ) cylinder( h = 3, r1=2.5, r2=1, $fn=30); + + // x-axis cables entry hole body + translate( [ 89 , 2 , 0 ] ) cylinder( h = 5, r = 6, $fn=6); +} + + + module ventilation_holes() + { + for ( i = [-5 : 8] ){ + translate([46 + (i*5.5),10.5,-1]) cube([3.65,19+49.0,1.2]); + translate([46 + (i*5.5),10.5,-1]) cube([3.65,18,10]); + translate([46 + (i*5.5),10.5+25,-1]) cube([3.65,18,10]); + translate([46 + (i*5.5),10.5+50,-1]) cube([3.65,18,10]); + } + +} + + +module cutouts(){ + // side + translate( [ 12 , 19 , 1 ] ) cube( [ 85.5 , 51 , 3 ] ); + + // Einsy M3 screws + translate( [ 7.5 , 14 , -1 ] ) cylinder( h = 10, r = 1.9, $fn=30); + translate( [ 102.5 , 14 , -1 ] ) cylinder( h = 10, r = 1.9, $fn=30); + translate( [ 102.5 , 75 , -1 ] ) cylinder( h = 10, r = 1.9, $fn=30); + translate( [ 7.5 , 75 , -1 ] ) cylinder( h = 10, r = 1.9, $fn=30); + + translate( [ 7.5 , 14 , 6 ] ) cylinder( h = 3, r1 = 1.9, r2=2.4, $fn=30); + translate( [ 102.5 , 14 , 6 ] ) cylinder( h = 3, r1 = 1.9, r2=2.4, $fn=30); + translate( [ 102.5 , 75 , 6 ] ) cylinder( h = 3, r1 = 1.9, r2=2.4, $fn=30); + translate( [ 7.5 , 75 , 6 ] ) cylinder( h = 3, r1 = 1.9, r2=2.4, $fn=30); + + translate( [ 2 , 0 , 0 ] )ventilation_holes(); + + // frame mounting screws + //upper + translate( [ 18.5, -2 , 15.6 ] ) rotate([0,45,0]) cube( [ 15 , 10 , 10] ); + translate( [ 16.5 , 8 , 5 ] ) rotate([90,0,0]) cylinder( h = 10, r = 1.6, $fn=30); + translate( [ 16.5 , 9 , 5 ] ) rotate([90,0,0]) cylinder( h = 5, r = 3, $fn=30); + translate( [ 15.15 , -2 , 5 ] ) cube( [ 2.7 , 15 , 10] ); + translate( [ 15.1 , -2 , 7 ] ) rotate([0,5,0]) cube( [ 2.8 , 15 , 10] ); + translate( [ 15.1 , -2 , 7 ] ) rotate([0,-5,0]) cube( [ 2.8 , 15 , 10] ); + + + //lower + translate( [ 110.5 , 9 , 5 ] ) rotate([90,0,0]) cylinder( h = 10, r = 1.6, $fn=30); + translate( [ 110.5 , 9 , 5 ] ) rotate([90,0,0]) cylinder( h = 5, r = 3, $fn=30); + translate( [ 118.5 , -2 , 6 ] ) rotate([0,-45,0]) cube( [ 5 , 15 , 15] ); + translate( [ 94.5 , -2 , 8.5 ] ) rotate([0,45,0]) cube( [ 5 , 8 , 15] ); + translate( [ 0 , -2 , -5 ] ) cube( [ 120 , 15 , 5] ); + translate( [ 109.15 , -2 , 5 ] ) cube( [ 2.7 , 15 , 10] ); + translate( [ 109.3 , -2 , 6.5 ] ) rotate([0,5,0]) cube( [ 2.5 , 15 , 10] ); + translate( [ 109.2 , -2 , 6.5 ] ) rotate([0,-5,0]) cube( [ 2.5 , 15 , 10] ); + + // USB connector hole + translate( [ -1 , 41.5 , 11 ] ) cube( [ 5.5 , 13 , 11 ] ); + + // reset button + translate( [ -2 , 65 , 14 ] ) rotate([0,90,0]) cylinder( h = 10, r = 2, $fn=30); + + // door closing screw + translate( [ 58.5 , 88 , -1 ] ) cylinder( h = 43, r = 1.9, $fn=30); + + + // heatbed cable opening hole + difference() + { + translate( [ 75.5 , 94 , 24 ] ) rotate([90,90,0]) cylinder( h = 5, r = 7, $fn=6); + translate( [ 71 , 80 , 13.5 ] ) cube( [ 8 , 15 , 5] ); + } + translate( [ 73 , 80 , 20.5 ] ) cube( [ 5 , 15 , 15] ); + + + // heatbed cable ziptie holes + translate( [ 64 , 87 , 30 ] ) cube( [ 4 , 10 , 2 ] ); + translate( [ 64 , 87 , 16 ] ) cube( [ 4 , 10 , 2 ] ); + + + + // heatbed filament holder hole + translate( [ 81 , 89 , 24 ] ) rotate([0,90,0]) cylinder( h = 17, r = 1.8, $fn=30); + translate( [ 81 , 89 , 24 ] ) rotate([0,90,0]) cylinder( h = 2, r = 2, r2=1.8, $fn=30); + translate( [ 70 , 92 , 15 ] ) cube( [ 30 , 10 , 15] ); + + + // nut traps HEX + translate( [ 7.5 , 14 , -1 ] ){ + cylinder( h = 4, r = 3.2, $fn=6); + rotate([0,0,0]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,60]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,120]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + } + + translate( [ 102.5 , 14 , -1 ] ){ + cylinder( h = 4, r = 3.2, $fn=6); + rotate([0,0,0]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,60]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,120]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + } + + translate( [ 102.5 , 75 , -1 ] ){ + cylinder( h = 4, r = 3.2, $fn=6); + rotate([0,0,0]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,60]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,120]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + } + + translate( [ 7.5 , 75 , -1 ] ){ + cylinder( h = 4, r = 3.2, $fn=6); + rotate([0,0,0]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,60]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + rotate([0,0,120]) resize([0,2,0]) cylinder( h = 4, r = 3.5, $fn=6); + } + + translate( [ 7.5 , 14 , -1 ] ) cylinder( h = 1.5, r1 = 6, r2=3.2, $fn=6); + translate( [ 102.5 , 14 , -1 ] ) cylinder( h = 1.5, r1 = 6, r2=3.2, $fn=6); + translate( [ 102.5 , 75 , -1 ] ) cylinder( h = 1.5, r1 = 6, r2=3.2, $fn=6); + translate( [ 7.5 , 75 , -1 ] ) cylinder( h = 1.5, r1 = 6, r2=3.2, $fn=6); + translate( [ 58.5 , 88 , -1 ] ) cylinder( h = 4, r = 3.2, $fn=30); + + // door closing corners + translate( [ 8 , 80 , 28 ] ) rotate([0,0,45]) cube( [ 5 , 5 , 10] ); + translate( [ 106 , 81 , 4 ] ) rotate([0,0,45]) cube( [ 5 , 5 , 40] ); + + // inner edges cutout + translate( [ 54 , 79.5 , 2 ] ) rotate([0,0,45]) cube( [ 5 , 5 , 50] ); + translate( [ 70 , 82.5 , 2 ] ) rotate([0,0,45]) cube( [ 5 , 5 , 50] ); + translate( [ 6 , 80 , 7 ] ) rotate([0,0,45]) cube( [ 5 , 5 , 24] ); + translate( [ 5.5 , 4 , 7 ] ) rotate([0,0,45]) cube( [ 3 , 5 , 29] ); + + // x axis cable hole + translate( [ 89 , 2 , -1 ] ) cylinder( h = 10, r = 4, $fn=6); + translate( [ 80 , -5 , -1 ] ) cube( [ 15, 5, 10] ); + + // large corner coutout + translate( [ -27 , 80 , -54 ] ) rotate([50,0,45]) cube( [ 50, 50, 50] ); + translate( [ 137.5 , 60 , -10 ] ) rotate([0,0,45]) cube( [ 50, 50, 50] ); + + +} + +// extruder cable holder +module ext_cable_holder() +{ + difference() + { + // body + union(){ + rotate([90,0,0]) translate([-8, 26, -28]) rotate([0,90,0]) cylinder( h = 4, r1 = 8, r2=11, $fn=6); + rotate([90,0,0]) translate([-4, 26, -28]) rotate([0,90,0]) cylinder( h = 4, r1 = 11, r2=11, $fn=6); + rotate([90,0,0]) translate( [ 1.5 , 26 , -28 ] ) rotate([0,90,0]) cylinder( h = 10, r1 = 13, r2=7.5, $fn=6); + translate( [-4, 28, 16.5 ] ) rotate([0,45,0]) cube( [ 6 , 5.5 , 7 ] ); + } + + // upper cut + translate( [ -15 , 13 , 15] ) cube( [ 15 , 15 , 25 ] ); + // lower cut + translate( [ 1.5 , 26 , 10] ) cube( [ 15 , 15 , 26 ] ); + + // ziptie holder + difference(){ + rotate([90,0,0]) translate([-4, 26, -28]) rotate([0,90,0]) cylinder( h = 3.5, r = 8.5, $fn=30); + rotate([90,0,0]) translate([-5, 26, -28]) rotate([0,90,0]) cylinder( h = 5.5, r = 6.2, $fn=30); + } + } +} + + +module rambo_cover() +{ + //ext_cable_holder(); + difference(){ + main_body(); + cutouts(); + + // main hole + translate( [ -10 , 28 , 26 ] ) rotate([0,90,0]) cylinder( h = 24, r = 6.8, $fn=30); + // cable opening slot + translate( [ -15 , 25 , 30 ] ) cube( [ 30 , 6 , 10 ] ); + + + } +} + + +difference() +{ + union() + { + rambo_cover(); + + // inner extruder cable holder + difference() + { + rotate([90,0,0]) translate( [ 1.5 , 26 , -28 ] ) rotate([0,90,0]) cylinder( h = 10, r1 = 13, r2=8, $fn=6); + translate( [ 0 , 13 , 14] ) cube( [ 15 , 15 , 25 ] ); + translate( [ 0 , 25 , 35] ) cube( [ 15 , 15 , 10 ] ); + translate( [ -5 , 28 , 26 ] ) rotate([0,90,0]) cylinder( h = 20, r1 = 7, r2=6, $fn=30); + translate( [ -15 , 26 , 30 ] ) cube( [ 30 , 5 , 6 ] ); + } + + difference() + { + union() + { + translate( [ 4.5 , 31.2 , 26 ] ) rotate([0,90,0]) cylinder( h = 7, r1 = 4.2, r2=4,$fn=6); + translate( [ 4.5 , 31 , 22.5] ) cube( [ 7 , 3 , 7 ] ); + translate( [ 4.5 , 31.1 , 20] ) cube( [ 7 , 2 , 7 ] ); + } + translate( [ -5 , 31.2 , 26 ] ) rotate([0,90,0]) cylinder( h = 20, r = 1.75, $fn=30); + translate( [ 4, 31.2 , 26 ] ) rotate([0,90,0]) cylinder( h =3, r1 = 1.9, r2=1.75, $fn=30); + translate( [ 2.8 , 26 , 22.5] ) rotate([0,0,-20]) cube( [ 9 , 3 , 7 ] ); + } + + + difference() + { + union() + { + rotate([90,0,0]) translate([-9, 26, -28]) rotate([0,90,0]) cylinder( h = 4, r1 = 10, r2=13, $fn=6); + rotate([90,0,0]) translate([-5, 26, -28]) rotate([0,90,0]) cylinder( h = 5, r=13, $fn=6); + } + + translate( [ -10 , 28 , 26 ] ) rotate([0,90,0]) cylinder( h = 24, r = 6.8, $fn=30); + translate( [ -15 , 26 , 30 ] ) cube( [ 30 , 5 , 10 ] ); + translate( [ -15 , 15, 30 ] ) cube( [ 15 , 30 , 10 ] ); + + // ziptie holder + difference() + { + rotate([90,0,0]) translate([-4, 26, -28]) rotate([0,90,0]) cylinder( h = 3.5, r = 10, $fn=30); + rotate([90,0,0]) translate([-5, 26, -28]) rotate([0,90,0]) cylinder( h = 5.5, r = 7.7, $fn=30); + } + } + + difference() + { + translate( [ -5 , 22, 15.6 ] ) rotate([0,45,0]) cube( [ 10 , 12 , 10 ] ); + translate( [ 0 , 21, 8 ] ) cube( [ 10 , 14 , 15 ] ); + translate( [ -5 , 21, 16 ] ) cube( [ 10 , 14 , 15 ] ); + } + + + + } + + translate( [ -16.2 , 18, 34 ] ) rotate([0,45,0]) cube( [ 10 , 20 , 10 ] ); + translate( [ -16.2 , 28, 31 ] ) rotate([45,0,0]) cube( [ 40 , 10 , 10 ] ); + + //BottomCubic(); + translate( [ 14.5, 10, -2 ] ) cube( [ 4 , 24 , 10 ] ); + translate( [ 16.5, 10, -2 ] ) cylinder( h = 20, r = 2, $fn=30); + translate( [ 16.5, 34, -2 ] ) cylinder( h = 20, r = 2, $fn=30); + + // screw body edge + translate( [ 65 ,74.2 , 2] ) rotate([0,0,45]) cube( [ 10 , 10 , 50 ] ); + + // lightening slots + translate( [ 100 ,21 , 2] ) cube( [ 5 , 48 , 5 ] ); + translate( [ 3 ,21 , 2] ) cube( [ 4.5, 48 , 5 ] ); + + // bottom holes print supports + translate( [ 7.5 , 14 ,0] ){ + translate( [ 0 , 0 , 2.5 ] ) cube([3.2,5.6,2], center=true); + translate( [ 0 , 0 , 3 ] ) cube([3.2,3.8,2], center=true); + } + + translate( [ 102.5 , 14 ,0] ){ + translate( [ 0 , 0 , 2.5 ] ) cube([3.2,5.6,2], center=true); + translate( [ 0 , 0 , 3 ] ) cube([3.2,3.8,2], center=true); + } + + translate( [ 102.5 , 75 ,0] ){ + translate( [ 0 , 0 , 2.5 ] ) cube([3.2,5.6,2], center=true); + translate( [ 0 , 0 , 3 ] ) cube([3.2,3.8,2], center=true); + } + + translate( [ 7.5 , 75 ,0] ){ + translate( [ 0 , 0 , 2.5 ] ) cube([3.2,5.6,2], center=true); + translate( [ 0 , 0 , 3 ] ) cube([3.2,3.8,2], center=true); + } + + translate( [ 58.5 , 88 ,0] ){ + intersection(){cylinder(r=3.2, h=10, $fn=30); + translate( [ 0 , 0 , 2.5 ] ) cube([3.8,8,2], center=true);} + translate( [ 0 , 0 , 3 ] ) cube([3.8,3.8,2], center=true); + } + + translate([21,81,-5]) cylinder( h = 24, r = 0.8, $fn=30); + translate([21+58,81,-5]) cylinder( h = 24, r = 0.8, $fn=30); + + + translate([115,68,1.5]) rotate([0,0,90]) linear_extrude(height = 0.8) + { text("R1",font = "helvetica:style=Bold", size=6, center=true); } +} + + + diff --git a/Printed-Parts/scad/Einsy-doors.scad b/Printed-Parts/scad/Einsy-doors.scad new file mode 100644 index 0000000..809697c --- /dev/null +++ b/Printed-Parts/scad/Einsy-doors.scad @@ -0,0 +1,129 @@ +// PRUSA iteration4 +// Einsy doors +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module body() +{ + // side panels + cube([105.5,87.5,1.5]); + cube([105.5,2,16]); + cube([2,87.5,16]); + + // corner reinforcement + translate([98,1,0]) cube([7.5,5,16]); + translate([0.5,0.5,0]) cube([5,6.5,16]); + translate([1,0,0]) cube([10,87.5,6]); + translate([99.5,0,0] ) cube([6,87.5,7]); + translate([10,0,0]) cube([6,5,6]); + + // screw thread body + translate([54,2,0]) cube([9.5,6,16]); + + // rounded side + translate([0,87.5,4.5]) rotate([0,90,0]) cylinder( h=105.5, r=4.5, $fn=30); + + // upper hinge reinforcement + translate([0.5,69,-9]) rotate([20,0,0]) cube([26,20,10]); + + // door closing + translate([4,3.5,12.8]) rotate([0,0,0]) cylinder( h=3.2, r1=1.8, r2=3.5, $fn=30); + translate([102,3.5,12.8]) rotate([0,0,0]) cylinder( h=3.2, r1=1.8, r2=3.5, $fn=30); +} + +module ventilation_holes() + { + for ( i = [0 : 9] ) + { + translate([40 + (i*6),10.5,-1]) cube([3.65,19+50,1.2]); + translate([40 + (i*6),10.5,-1]) cube([3.65,19,10]); + translate([40 + (i*6),10.5+25,-1]) cube([3.65,19,10]); + translate([40 + (i*6),10.5+50,-1]) cube([3.65,19,10]); + } + for ( i = [0 : -4] ) + { + translate([40 + (i*6),10.5,-1]) cube([3.65,19+50,1.2]); + } + for ( i = [-6 : -7] ) + { + translate([46 + (i*6),20.5,-1]) cube([3.65,19+40,1.2]); + } + + translate([15,10,1]) cube([20,55,1.5]); +} + +module cutouts() +{ + // door closing screw + translate([58.5,4,1]) cylinder( h = 17, r = 1.8, $fn=30); + translate([58.5,4,14.5]) cylinder( h = 2.6, r1 = 1.8, r2=2.2, $fn=30); + translate([58.5,4,11.5]) + { + translate([0,0,2.5]) cube([5.7,3.8,1], center=true); + translate([0,0,3]) cube([3.8,3.8,1], center=true); + } + + ventilation_holes(); + + // rounded side cutoff + translate([26.5,87.5,4.5]) rotate([0,90,0]) cylinder( h = 73, r = 3.5, $fn=30); + translate([26.5,80,5]) cube([73,19,10]); + translate([26.5,82.5,1]) cube([73,5,10]); + + // upper hinge cut + translate([0,60,-10]) cube([30,30,10]); + translate([-1,87.5,0]) cube([22.5,10,10]); + + // upper hinge + translate([2,80,6]) cube([19.5,10,10]); + translate([-2,89.7,3]) rotate([70,0,0]) cube([19.5,10,5]); + translate([-5,87.5,4.5]) rotate([0,90,0]) cylinder( h = 26.5, r = 2.5, $fn=30); + + // hinge hole + translate([-5,87.5,4.5]) rotate([0,90,0]) cylinder( h = 120, r = 2.6, $fn=30); + + // door closing + translate([4,3.5,12.9]) rotate([0,0,0]) cylinder( h = 3.2, r1 = 1.2, r2= 2.8, $fn=30); + translate([102,3.5,12.9]) rotate([0,0,0]) cylinder( h = 3.2, r1 = 1.2, r2= 2.8, $fn=30); + + // M3 nut + translate([55.65,0.5,12]) cube([5.7,10,2.2]); + + // side panel lightning slot + translate([2,10,3] ) cube([7,65,5]); + translate([101,10,3] ) cube([3,70,5]); + + // corners - cut + translate([53,3,1.5]) rotate([0,0,70]) cube([10,10,50]); + translate([61,12,1.5]) rotate([0,0,-70]) cube([10,10,50]); + translate([16,2,1.5]) rotate([0,0,45]) cube([5,5,50]); + +} + +module Einsy_doors() +{ +difference() +{ + body(); + cutouts(); + // large corner cut + translate( [0 , -20, -3] ) rotate([0,45,45]) cube( [ 30, 30 , 20 ] ); + + translate([30,79,1]) rotate([0,0,-90]) linear_extrude(height = 0.8) + { text("R1",font = "helvetica:style=Bold", size=6, center=true); } +} +} + +Einsy_doors(); + + + + + + + + + + \ No newline at end of file diff --git a/Printed-Parts/scad/Einsy-hinges.scad b/Printed-Parts/scad/Einsy-hinges.scad new file mode 100644 index 0000000..24c8afe --- /dev/null +++ b/Printed-Parts/scad/Einsy-hinges.scad @@ -0,0 +1,47 @@ +// PRUSA iteration4 +// Einsy cover hinges +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module upper_hinge() +{ +difference() +{ + union(){ + // body + cylinder( h = 26, r = 2.4, $fn=30); + translate([0,0,26]) cylinder( h = 2, r1 = 2.4, r2 = 1.8, $fn=30); + translate( [ -5 , -11 , 0 ] ) cube( [ 7 , 11 , 21 ] ); + } + // M3 screw hole + translate( [ -12.5 , -2.5 , 17 ] ) rotate( [0,90,0] ) cylinder( h = 20, r = 1.75, $fn=30); + translate( [ -1.5 , -2.5 , 17 ] ) rotate( [0,90,0] ) cylinder( h = 9, r = 3, $fn=30); + // angle cut + translate([-2.9,-20,-1]) rotate([0,0,60]) cube([25,5,26]); +} +} + +module lower_hinge() +{ +difference() +{ + union(){ + // body + translate( [ 0 , 6 , 0 ] ) cylinder( h = 15, r = 2.4, $fn=30); + translate( [ 0 , 6 , 0 ] ) cylinder( h = 10, r = 2.8, $fn=30); + translate( [ 0 , 6 , 15 ] ) cylinder( h = 2, r1 = 2.4, r2=1.8, $fn=30); + translate( [ -5 , 6 , 0 ] ) cube( [ 7 , 11 , 10 ] ); + } + // M3 screw + translate( [ -0.5 , 8.5 , 4 ] ) rotate( [0,90,0] ) cylinder( h = 20, r = 3, $fn=30); + translate( [ -12 , 8.5 , 4 ] ) rotate( [0,90,0] ) cylinder( h = 20, r = 1.75, $fn=30); + // angle cut + translate([-5,20,-1]) rotate([0,0,-60]) cube([20,5,20]); +} +} + + +upper_hinge(); +lower_hinge(); \ No newline at end of file diff --git a/Printed-Parts/scad/LCD-cover-ORIGINAL-MK3.scad b/Printed-Parts/scad/LCD-cover-ORIGINAL-MK3.scad new file mode 100644 index 0000000..8650eab --- /dev/null +++ b/Printed-Parts/scad/LCD-cover-ORIGINAL-MK3.scad @@ -0,0 +1,194 @@ +// PRUSA iteration4 +// LCD cover +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module main_body() +{ + difference() + { + union() + { + // main body + translate( [ -77 , -4.5 , 0 ] ) cube( [ 155 , 59.8 , 2 ] ); + translate( [ -77 , -4.5 , 0 ] ) rotate([35,0,0]) cube( [ 155 , 2 , 20.08 ] ); + translate( [ -77 , -3.5 , -1 ] ) rotate([35,0,0]) cube( [ 7 , 5 , 15 ] ); + translate( [ 71 , -3.5 , -1 ] ) rotate([35,0,0]) cube( [ 7 , 5 , 15 ] ); + translate( [ -77 , -14.7 , 14.2 ] ) cube( [ 155 , 2 , 11.8 ] ); + translate( [ -77 , 54 , 0 ] ) cube( [ 155 , 2 , 17 ] ); + + // M3 hole body + translate( [ 73.5 , 43.3 , 0.5 ] ) rotate([0,0,90]) cylinder( h = 14, r = 4, $fn=6); + translate( [ -72.5 , 43.5 , 0.5 ] ) rotate([0,0,90]) cylinder( h = 14, r = 4, $fn=6); + } + + // LCD window + translate( [ -61.5 , 1 , 1.2 ] ) cube( [ 98.5 , 42 , 10 ] ); + translate( [ -54.5 , 8 , -1 ] ) cube( [ 85 , 30.5 , 10 ] ); + + // buzzer holes + translate( [ 55 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 57 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 59 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 61 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 63 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 65 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + translate( [ 67 , 1.5 , -1 ] ) cube( [ 1.3 , 4 , 10 ] ); + + // buzzer holes corners + translate( [ 66.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 64.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 62.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 60.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 58.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 56.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + translate( [ 54.25 , 1.5 , -0.5 ] ) rotate([0,45,0]) cube( [ 2 , 4 , 2 ] ); + + // knob hole + translate( [ 62.5 , 21 , -1 ] ) cylinder( h = 10, r = 6, $fn=30); + translate( [ 62.5 , 21 , -1.2 ] ) cylinder( h = 2, r1 = 7, r2 = 6, $fn=30); + + // reset button cutout + translate( [ 44 , 26 , -1 ] ) cube( [ 1 , 6 , 9 ] ); + translate( [ 48 , 26 , -1 ] ) cube( [ 1 , 2.5 , 9 ] ); + translate( [ 68.5 , 36 , -1 ] ) cube( [ 1 , 8 , 9 ] ); + translate( [ 56 , 43 , -1 ] ) cube( [ 13.5 , 1 , 9 ] ); + translate( [ 50.5 , 30 , -1 ] ) cube( [ 13 , 1 , 9 ] ); + translate( [ 44.7 , 31.28 , -1 ] ) rotate([0,0,45]) cube( [ 17 , 1 , 9 ] ); + translate( [ 63.5 , 30 , -1 ] ) rotate([0,0,45]) cube( [ 8.5 , 1 , 9 ] ); + translate( [ 48.7 , 27.8 , -1 ] ) rotate([0,0,45]) cube( [ 3.55 , 1 , 9 ] ); + + // rear support cutout + translate( [ -64.5 , -12.7 , 14 ] ) cube( [ 10 , 3 , 16 ] ); + translate( [ 55.5 , -12.7 , 14 ] ) cube( [ 10 , 3 , 16 ] ); + + } +} + +module pcb_clip() +{ + difference() + { + union() + { + translate( [ -3 , -12 , 17.5 ] ) cube( [ 7 , 4 , 5 ] ); + translate( [ -3 , -10.6 , 12.5 ] ) cube( [ 1 , 2.6 , 7 ] ); + translate( [ 3 , -10.6 , 12.5 ] ) cube( [ 1 , 2.6 , 7 ] ); + } + translate( [ -4 , -8 , 18.5 ] ) rotate([30,0,0]) cube( [ 10 , 6 , 6 ] ); + translate( [ 2.5 , -12 , 14.5 ] ) cube( [ 1 , 4 , 0.2 ] ); + translate( [ -2.5 , -12 , 14.5 ] ) cube( [ 1 , 4 , 0.2 ] ); + translate( [ 2.5 , -12 , 17.3 ] ) cube( [ 1 , 4 , 0.2 ] ); + translate( [ -2.5 , -12 , 17.3 ] ) cube( [ 1 , 4 , 0.2 ] ); + } +} + + + +difference() +{ + union() + { + + pcb_clip(); + main_body(); + + // reset button + translate( [ 62.5 , 37.3 , 0 ] ) cylinder( h = 7.2, r = 3.5, $fn=30); + + //left side + translate( [ -77 , -14.7 , 0 ] ) cube( [ 1.5 , 70.7 , 26 ] ); + translate( [ -76.5 , -15 , 0 ] ) cube( [ 4 , 70 , 14.6 ] ); + + //right side + translate( [ 76.5 , -14.7 , 0 ] ) cube( [ 1.5 , 70.7 , 26 ] ); + translate( [ 73.5 , -14 , 0 ] ) cube( [ 4 , 70 , 14.5 ] ); + + //rear side reinforcement + translate( [ -54.5 , -11.7 , 8 ] ) cube( [ 110 , 4 , 6.5 ] ); + translate( [ 65.5 , -11.7 , 8 ] ) cube( [ 12 , 4 , 6.5 ] ); + translate( [ 65.5 , -13 , 14 ] ) cube( [ 12 , 2 , 12 ] ); + translate( [ -76.5 , -11.7 , 8 ] ) cube( [ 12 , 4 , 6.5 ] ); + translate( [ -76.5 , -14.7 , 14.5 ] ) cube( [ 12 , 4 , 11.5 ] ); + translate( [ -44 , -14.7 , 14.5 ] ) cube( [ 89 , 4 , 11.5 ] ); + translate( [ -43.5 , -10.7 , 15 ] ) rotate([90,0,0]) cylinder( h = 2, r = 11, $fn=60); + translate( [ 44.5 , -10.7 , 15 ] ) rotate([90,0,0]) cylinder( h = 2, r = 11, $fn=60); + + //front left side reinforcement + difference() + { + union() + { + translate( [ -77 , 41.3 , 0 ] ) cube( [ 15 , 14 , 25 ] ); + translate( [ -77 , 46.3 , 14 ] ) cube( [ 15 , 9 , 3 ] ); + } + translate( [ -64.5 , 40 , -3 ] ) cube( [ 4 , 8 , 40 ] ); + translate( [ -75.5 , 40.3 , 14.5 ] ) cube( [15 , 6.5 , 25 ] ); + } + + + //front right side reinforcement + difference() + { + translate( [ 38 , 41.2 , 0 ] ) cube( [ 40 , 14 , 26 ] ); + translate( [ 55 , 44.5 , 0 ] ) cube( [ 10.5 , 3.7 , 30 ] ); + translate( [ 44 , 39.5 , 0 ] ) cube( [ 25.5 , 5 , 30 ] ); + translate( [ 35 , 39.3 , 14.5 ] ) cube( [ 42.5 , 7 , 15 ] ); + translate( [ 49 , 43.2 , 25 ] ) rotate([0,60,0]) cube( [ 12 , 5 , 10 ] ); + } + } + + // SD card opening + translate( [ -80 , 9 , 16.5 ] ) cube( [ 10 , 28 , 4.5 ] ); + + // front and rear angle + translate( [ -81 , -9.3 , -17 ] ) rotate([35,0,0]) cube( [ 164 , 14 , 54.08 ] ); + translate( [ -78 , 72.7 , -3 ] ) rotate([45,0,0]) cube( [ 160 , 14 , 54.08 ] ); + + // M3 screw thread + translate( [ 72.5 , 43.2 , 3 ] ) cylinder( h = 20, r = 1.4, $fn=30); + translate( [ -72.5 , 42.7 , 3 ] ) cylinder( h = 20, r = 1.4, $fn=30); + translate( [ 72.5 , 43.2 , 11.7 ] ) cylinder( h = 3, r1 = 1.4, r2=2.2, $fn=30); + translate( [ -72.5 , 42.7 , 11.7 ] ) cylinder( h = 3, r = 1.4, r2=2.2, $fn=30); + + // ORIGINAL PRUSA text + translate([-67,51,0.6]) rotate([180,0,0]) linear_extrude(height = 2) + { text("ORIGINAL",font = "helvetica:style=Bold", size=7, center=true); } + translate([-18,51,0.6]) rotate([180,0,0]) linear_extrude(height = 2) + { text("PRUSA",font = "helvetica:style=Bold", size=11, center=true); } + translate( [ -66 , 40.5 , -0.4 ] ) cube( [ 45 , 1.6 , 1 ] ); + translate( [ -66 , 41.3 , -0.4 ] ) cylinder( h = 1, r = 0.8, $fn=30); + translate( [ -21 , 41.3 , -0.4 ] ) cylinder( h = 1, r = 0.8, $fn=30); + + // front cleanup + translate( [ -100 , -64 , 0 ] ) cube( [ 200 , 50 , 50 ] ); + + // X sign on reset button + translate( [ 63 , 34 , -1 ] ) rotate([0,0,45]) cube( [ 2, 8, 2 ] ); + translate( [ 57.5 , 35.5 , -1 ] ) rotate([0,0,-45]) cube( [ 2, 8, 2 ] ); + + // corners + translate( [ 73 , -5 , -1 ] ) rotate([0,45,0]) cube( [ 7, 80, 7 ] ); + translate( [ -82 , -5 , -1 ] ) rotate([0,45,0]) cube( [ 7, 80, 7 ] ); + + translate( [ -82 , 58 , -5 ] ) rotate([45,0,0]) cube( [ 200, 7, 7 ] ); + translate( [ -77 , 51 , -4 ] ) rotate([0,0,45]) cube( [ 8, 8, 50 ] ); + translate( [ 78 , 51 , -4 ] ) rotate([0,0,45]) cube( [ 8, 8, 50 ] ); + translate( [ 78 , -19 , -4 ] ) rotate([0,0,45]) cube( [ 5, 5, 50 ] ); + translate( [ -77 , -19 , -4 ] ) rotate([0,0,45]) cube( [ 5, 5, 50 ] ); + + // LCD corners + translate( [ -54.5 , 9.5 , -5.2 ] ) rotate([45,0,0]) cube( [ 85 , 5 , 5 ] ); // LCD window + translate( [ -54.5 , 37 , -5.2 ] ) rotate([45,0,0]) cube( [ 85 , 5 , 5 ] ); // LCD window + rotate([35,0,0]) translate( [ -78 , -8 , -4 ] ) rotate([0,0,45]) cube( [ 6, 6, 50 ] ); + rotate([35,0,0]) translate( [ 79 , -8 , -4 ] ) rotate([0,0,45]) cube( [ 6, 6, 50 ] ); + translate( [ -100 , -40 , -50 ] ) cube( [ 200 , 50 , 50 ] ); + + // version + translate([-73,15,4]) rotate([90,0,90]) linear_extrude(height = 2) + { text("R1",font = "helvetica:style=Bold", size=7, center=true); } +} + diff --git a/Printed-Parts/scad/bearing.scad b/Printed-Parts/scad/bearing.scad new file mode 100644 index 0000000..089808f --- /dev/null +++ b/Printed-Parts/scad/bearing.scad @@ -0,0 +1,83 @@ +// PRUSA iteration3 +// Bearing holders +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +use + +bearing_diameter = 14.95; + +module horizontal_bearing_base(bearings=1){ + translate(v=[0,0,6]) cube(size = [24,8+bearings*25,12], center = true); +} + +module horizontal_bearing_holes(bearings=1){ + cutter_lenght = 10+bearings*25; + one_holder_lenght = 8+25; + holder_lenght = 8+bearings*25; + + // Main bearing cut + difference(){ + translate(v=[0,0,12]) rotate(a=[90,0,0]) translate(v=[0,0,-cutter_lenght/2]) cylinder(h = cutter_lenght, r=(bearing_diameter/2)+0.2, $fn=50); + // Bearing retainers + translate(v=[0,1-holder_lenght/2,3]) cube(size = [24,6,8], center = true); + translate(v=[0,-1+holder_lenght/2,3]) cube(size = [24,6,8], center = true); + } + + // Ziptie cutouts + ziptie_cut_ofset = 0; + for ( i = [0 : bearings-1] ){ + // For easier positioning I move them by half of one + // bearing holder then add each bearign lenght and then center again + translate(v=[0,-holder_lenght/2,0]) translate(v=[0,one_holder_lenght/2+i*25,0]) difference(){ + union(){ + translate(v=[0,2-8.5,12]) rotate(a=[90,0,0]) translate(v=[0,0,0]) cylinder(h = 4, r=11.5, $fn=50); + translate(v=[0,2+8.5,12]) rotate(a=[90,0,0]) translate(v=[0,0,0]) cylinder(h = 4, r=11.5, $fn=50); + } + translate(v=[0,12,12]) rotate(a=[90,0,0]) translate(v=[0,0,0]) cylinder(h = 24, r=9, $fn=50); + } + } + +} + +module horizontal_bearing_holes_nozip(bearings=1){ + cutter_lenght = 10+bearings*25; + one_holder_lenght = 8+25; + holder_lenght = 8+bearings*25; + + // Main bearing cut + difference(){ + translate(v=[0,0,12]) rotate(a=[90,0,0]) translate(v=[0,0,-cutter_lenght/2]) cylinder(h = cutter_lenght, r=(bearing_diameter/2)+0.2, $fn=50); + // Bearing retainers + translate(v=[0,1-holder_lenght/2,3]) cube(size = [24,6,8], center = true); + translate(v=[0,-1+holder_lenght/2,3]) cube(size = [24,6,8], center = true); + } + +} + + +thinwall = 3; +bearing_size = bearing_diameter + 2 * thinwall; + +module vertical_bearing_base(){ + translate(v=[-2-bearing_size/4,0,29]) cube(size = [4+bearing_size/2,bearing_size,58], center = true); + cylinder(h = 58, r=bearing_size/2, $fn = 90); +} + +module vertical_bearing_holes(){ + translate(v=[0,0,-1]) poly_cylinder(h = 62, r=(bearing_diameter/2)); + translate(v=[0,0,-0.1]) cylinder(r1=(bearing_diameter/2)+0.7,r2=(bearing_diameter/2), h=0.5); + rotate(a=[0,0,-40]) translate(v=[bearing_diameter/2-2.9,-0.5,0.5]) cube(size = [thinwall*2,1,62]); + +} + +//difference(){ +//vertical_bearing_base(); +//vertical_bearing_holes(); +//} +//horizontal_bearing_test(); +//horizontal_bearing_base(1); +//horizontal_bearing_holes(1); +horizontal_bearing_holes_nozip(1); \ No newline at end of file diff --git a/Printed-Parts/scad/cable-holder.scad b/Printed-Parts/scad/cable-holder.scad new file mode 100644 index 0000000..6040600 --- /dev/null +++ b/Printed-Parts/scad/cable-holder.scad @@ -0,0 +1,85 @@ +// PRUSA iteration4 +// cable holder +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module zip_main() +{ + // ziptie cut for upper cables + + translate([-10,-30.5,24]) cube([20,2,3]); + translate([-6,-30.5,24]) cube([2,20,3]); + translate([5,-30.5,24]) cube([2,20,3]); + + difference() + { + translate([0.5,-26,24]) rotate([0,0,90]) cylinder( h=3, r=6, $fn=30 ); + translate([0.5,-26,23]) rotate([0,0,90]) cylinder( h=5, r=4.6, $fn=30 ); + translate([-10,-35.5,23]) cube([20,5,5]); + translate([-10,-27,23]) cube([20,10,5]); + } +} + + +module zip_ext_cables() +{ + // ziptie cut for lower cables + + translate([-10,-25.5,24]) cube([20,2,3]); + translate([-4.5,-45.5,24]) cube([2,20,3]); + translate([3.5,-45.5,24]) cube([2,20,3]); +} + + +module cable_holder() +{ + difference() + { + union() + { + // base block + translate([0.5,-26,24]) rotate([0,0,90]) cylinder( h=39.5, r=5, $fn=30 ); + translate([-4.5,-26,24]) cube([10,9,39.5]); + translate([-3,-35,24]) cube([7,10,39.5]); + } + + // screw + translate([0.5,-27,19.5]) rotate([0,0,90]) cylinder( h=42, r=1.75, $fn=30 ); + translate([0.5,-27,19.5+41]) rotate([0,0,90]) cylinder( h=5, r=3.15, $fn=30 ); + + // upper cables cut + translate([0.5,-18,23]) rotate([0,5,90]) cylinder( h=41, r=5, $fn=30 ); + translate([-10,-20,23]) rotate([-5,0,0]) cube([20,9,45]); + + // lower angled cut + translate([-10,-44,23]) rotate([-4,0,0]) cube([20,9,45]); + + // wires + translate([-0.8,-35,23]) rotate([0,4,90]) cylinder( h=41, r=1.25, $fn=30 ); + translate([1.8,-35,23]) rotate([0,4,90]) cylinder( h=41, r=1.25, $fn=30 ); + + + // ziptie openings + translate([0,0,5]) zip_main(); + translate([0,0,18]) zip_main(); + translate([0,0,32]) zip_main(); + translate([0,0,11]) zip_ext_cables(); + translate([0,0,25]) zip_ext_cables(); + + // round edge cut + translate([0,1.8,-1.5]) + difference() + { + translate([-10,-32,63]) rotate([0,90,0]) cylinder( h=41, r=4, $fn=30 ); + translate([-10,-32,63]) rotate([0,90,0]) cylinder( h=41, r=2, $fn=30 ); + translate([-10,-36,53]) rotate([0,0,0]) cube([20,9,10]); + translate([-10,-32,58]) rotate([0,0,0]) cube([20,9,10]); + } + + } +} + +cable_holder(); \ No newline at end of file diff --git a/Printed-Parts/scad/extruder-body.scad b/Printed-Parts/scad/extruder-body.scad new file mode 100644 index 0000000..dc92630 --- /dev/null +++ b/Printed-Parts/scad/extruder-body.scad @@ -0,0 +1,383 @@ +// PRUSA iteration4 +// Extruder body +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module m3head() +{ +intersection() + { + translate([30,5,9])cylinder(r=3.1,h = 25, $fn=30); // head cut + translate([30,5,17-3.5]) cube([6.2,3.4,1], center=true); + } + translate([30,5,17-4]) cube([3.4,3.4,1], center=true); + translate([30,5,17-3.5])cylinder(r=3.1,h = 20, $fn=30); // head cut +} + +module m3nuthead() +{ + intersection() + { + translate([30,5,9])cylinder(r=3.1,h = 25, $fn=6); // head cut + translate([30,5,17-3.5]) cube([6.2,3.4,1], center=true); + } + translate([30,5,17-4]) cube([3.4,3.4,1], center=true); + translate([30,5,17-3.5])cylinder(r=3.1,h = 20, $fn=6); // head cut +} + +module grill() +{ + difference() + { + translate([24,-5,-17]) cylinder( h=17, r=20.4, $fn=50 ); + translate([24,-5,-21]) cylinder( h=23, r=19, $fn=50 ); + translate([23,-30,-30]) cube([30,60,32]); + translate([-11,-30,-30]) cube([30,60,32]); + translate([-19,-20,-30]) cube([60,60,32]); + } + translate([23,-24.65,-17]) cylinder( h=17, r=0.72, $fn=50 ); + translate([19,-24.01,-17]) cylinder( h=17, r=0.72, $fn=50 ); +} + +module pinda_holder() +{ + difference() + { + union() + { + translate([-32,-45,-20]) cube([18,15,20]); + translate([-26,-18,-3]) cube([9,11,3]); + translate([-23,-38,-3]) cube([6,15,3]); + } + translate([-23,-5,-12]) rotate([90,0,0]) cylinder( h=50, r=4.1, $fn=30 ); + translate([-35,-38.5,-5]) rotate([0,90,0]) cylinder( h=25, r=1.7, $fn=30 ); + + translate([-33,-38.5,-5]) rotate([0,90,0]) cylinder( h=6, r=3.1, $fn=30 ); + + translate([-35,-52.5,-24]) rotate([0,0,45]) cube([10,10,30]); + translate([-36.5,-39,-25]) rotate([0,0,45]) cube([20,10,30]); + translate([-11,-36,-26]) rotate([0,0,50]) cube([10,10,23]); + translate([-22.5,-30,-20]) rotate([0,0,45]) cube([10,8,23]); + translate([-35,-29,-30]) rotate([45,0,0]) cube([30,10,10]); + translate([-35,-46,-30]) rotate([45,0,0]) cube([30,10,10]); + translate([-41,-52,-19.5]) rotate([0,45,0]) cube([12,30,10]); + translate([-12.5,-53,-21]) rotate([0,0,45]) cube([10,10,30]); + translate([-10,-54,-25]) rotate([0,0,65]) cube([14.5,10,30]); + + translate([-19.6,-41.5,-8.1]) cube([2.4,6,10]); + translate([-24,-48,-10]) cube([1.4,20,12]); + translate([-23.7,-48,-10]) rotate([0,-5,0]) cube([1.4,20,12]); + translate([-25.5,-48,-0]) rotate([0,45,0]) cube([3,30,3]); + + translate([-17.5,-37,-22]) cube([5,7,5]); + + // hook cut + translate([-23,-20,-3.5]) cube([6,8,4.5]); + translate([-26,-10,-3.5]) rotate([0,0,45]) cube([5,5,5]); + translate([-26,-23,-3.5]) rotate([0,0,45]) cube([5,5,5]); + + translate([-29,-34,-16]) cube([1,1,15]); + translate([-29,-43,-16]) cube([1,1,15]); + translate([-17,-33,-16]) cube([1,1,15]); + + } +} + + +module extruder_body() +{ +difference() +{ + + union() + { + // cables hook above fan + difference() + { + translate([22.5,-3,-17]) cube([9,8.75,17]); + translate([33,-0.0,-21]) rotate([0,0,45]) cube([12,12,22]); + } + + difference() + { + // base body shape + union() + { + translate([-17,-36.5,-30.5]) cube([42,86.5,30.5]); + translate([16,-38.5,-20]) rotate([0,0,45]) cube([3,3,20]); + } + + translate([22.5,-3,-20]) cube([9,8.75,20]); + + //opening to pulleys from motor side + translate([4,27,-33]) rotate([0,0,0]) cylinder( h=40, r=12, $fn=30 ); + + // idler cut + difference() + { + translate([-39,15,-33.5]) cube([44,24,32]); + difference() + { + translate([-12,5.5,-4.5]) rotate([0,0,30]) cube([12,10,3]); + translate([-39,15,-36]) cube([44,24,32]); + } + } + translate([-20,9.5,-36.5]) rotate([0,0,30])cube([20,20,32]); + translate([-26,29,-36.5]) cube([20,22,32]); + translate([-18,24,-36.5]) rotate([0,0,45]) cube([20,20,32]); + translate([-26,22,-33.5]) rotate([0,0,45]) cube([20,20,32]); + translate([-26,9,-33.5]) rotate([0,0,30]) cube([20,20,32]); + } + + // bottom pulley space + difference() + { + translate([-4,15,-30.5]) cube([26,6.5,30.5]); + translate([-8,16.5,-36]) rotate([0,0,45]) cube([10,10,32]); + } + translate([-8,15,-4]) cube([30,6.5,4]); + translate([15.5,-44,-17]) cube([5,8,17]); + + // idler tension screw heads + translate([3,18.5,-25]) rotate([0,90,0]) cylinder( h=22, r=3,r2=5, $fn=30 ); + translate([3,18.5,-10]) rotate([0,90,0]) cylinder( h=22, r=3,r2=5, $fn=30 ); + + // filament entry to hotend + difference() + { + translate([0,10.5,-26]) rotate([0,0,45]) cube([9,9,15]); + translate([-5,25,-17]) rotate([30,0,0]) cube([10,10,10]); + translate([-5,18,-30]) rotate([-45,0,0]) cube([10,10,10]); + translate([-13,14,-26]) cube([10,12,20]); + } + + + // filament entry + difference() + { + translate([0,30.5,-26]) rotate([0,0,45]) cube([12,12,21]); + translate([-10,19,-13]) rotate([-40,0,0]) cube([20,10,25]); + translate([-5,23,-27]) rotate([-45,0,0]) cube([10,10,10]); + translate([-14,30,-29]) cube([10,12,25]); + translate([3,30,-29]) cube([10,12,30]); + translate([-5,45,-29]) cube([10,12,25]); + } + + + } + + + translate([4,27,-33]) rotate([0,0,0]) cylinder( h=4, r=15, $fn=30 ); + translate([4,27,-32]) rotate([0,0,0]) cylinder( h=4, r=13, $fn=30 ); + + // side entry to pulleys + translate([5,32,-18]) rotate([0,90,0]) cylinder( h=40, r=8, $fn=6 ); + translate([18,32,-18]) rotate([0,90,0]) cylinder( h=10, r1=8, r2=11, $fn=6 ); + + // cover cutout + translate([-18,-39,-49]) cube([44,45,32]); + + + // hotend cooling tube input + translate([12,-21.5,-20]) rotate([0,90,0]) cylinder( h=10, r2=20.5, r1=12, $fn=80 ); + translate([1,-20.5,-20.5]) rotate([0,84,0]) cylinder( h=25, r2=17.5, r1=12, $fn=80 ); + translate([-10,-35,-40.55]) cube([30,26,32]); + translate([0,-35,-38.8]) cube([20,14,32]); + + // hotend cooling tube OUTPUT + difference() + { + translate([-28,-35,-34]) rotate([0,15,0]) cube([44,26,32]); + translate([-18,-53.5,-30]) rotate([0,0,65]) cube([20,20,32]); + } + translate([-10,-35,-17.5]) rotate([0,0,0]) cube([10,26,12]); + + // e3d nozzle cut + translate([0,-9,-17]) rotate([90,0,0]) cylinder( h=60, r=11.1, $fn=50 ); + translate([0,-9,-17]) rotate([90,0,0]) cylinder( h=26, r=11.5, $fn=50 ); + translate([0,-3.4,-17]) rotate([90,0,0]) cylinder( h=10, r=8.05, $fn=50 ); + translate([0,8,-17]) rotate([90,0,0]) cylinder( h=5.6, r=8.05, $fn=50 ); + translate([0,8.9,-17]) rotate([90,0,0]) cylinder( h=3, r=9, $fn=50 ); + translate([0,4,-17]) rotate([90,0,0]) cylinder( h=8, r=6.05, $fn=50 ); + translate([0,2.5,-17]) rotate([90,0,0]) cylinder( h=2, r1=8.05, r2=7, $fn=50 ); + + // filament PTFE and entry from hotend + translate([0,10,-17]) rotate([90,0,0]) cylinder( h=10, r=3.5, $fn=50 ); + translate([0,30,-17]) rotate([90,0,0]) cylinder( h=80, r=2.1, $fn=50 ); + translate([0,18,-17]) rotate([90,0,0]) cylinder( h=12, r1=2, r2=4.3, $fn=50 ); + translate([0,16,-17]) rotate([110,0,0]) cylinder( h=13, r1=2, r2=4, $fn=50 ); + translate([0,16,-17]) rotate([100,0,0]) cylinder( h=13, r1=2, r2=4, $fn=50 ); + translate([0,80,-17]) rotate([90,0,0]) cylinder( h=80, r=1.0, $fn=50 ); + + // upper PTFE housing + translate([0,50.5,-17]) rotate([90,0,0]) cylinder( h=4, r=2.1, $fn=50 ); + translate([0,49,-17]) rotate([90,0,0]) cylinder( h=4.5, r=1.5, $fn=50 ); + translate([0,51,-17]) rotate([90,0,0]) cylinder( h=22, r=1.1, $fn=50 ); + translate([0,41,-17]) rotate([90,0,0]) cylinder( h=5, r1=2, r2=1, $fn=50 ); + translate([1,46.5,-17.5]) cube([2,4,1]); + translate([1,48,-17.5]) rotate([-30,0,0]) cube([2,4,1]); + translate([0,10,-17]) rotate([90,0,0]) cylinder( h=3, r=7, $fn=50 ); + + // motor screws + translate([-11.5,11.5,-40]) rotate([0,0,0]) cylinder( h=60, r=1.7, $fn=30 ); + translate([19.5,11.5,-40]) rotate([0,0,0]) cylinder( h=60, r=1.7, $fn=30 ); + translate([-11.5,42.5,-40]) rotate([0,0,0]) cylinder( h=60, r=1.65, $fn=30 ); + translate([19.5,42.5,-40]) rotate([0,0,0]) cylinder( h=60, r=1.7, $fn=30 ); + + translate([-11.5,11.5,-3.75]) rotate([0,0,0]) cylinder( h=5, r=3.1, $fn=30 ); + translate([19.5,11.5,-3.75]) rotate([0,0,0]) cylinder( h=5, r=3.1, $fn=30 ); + translate([-11.5,42.5,-3]) rotate([0,0,0]) cylinder( h=4, r=3.1, $fn=30 ); + translate([19.5,42.5,-4.5]) rotate([0,0,0]) cylinder( h=5, r1=1.7,r2=2.3, $fn=30 ); + + // better printing + translate([-10.5,6.5,-17]) m3head(); + translate([-41.5,6.5,-17]) m3head(); + translate([-41.5,37.5,-16.2]) m3head(); + translate([-13,-2,-26]) m3nuthead(); + + translate([-8,16.5,-33.5]) rotate([0,0,45]) cube([10,10,32]); + translate([-18,16.5,-33.5]) cube([10,10,32]); + + // hold together screws + translate([-20.5,-3.2,-14]) cube([12,5.6,2.1]); + translate([-20.5,-3.2,-5]) cube([12,5.6,2.1]); + translate([-20.5,-2,-14.3]) cube([12,3,2.3]); + translate([-20.5,-2,-5.3]) cube([12,3,2.3]); + + translate([-11.5,-0.5,-35]) cylinder( h=65, r=1.7, $fn=30 ); + translate([-11.5,-0.5,-2]) cylinder( h=5, r1=1.7, r2=2.2,$fn=30 ); + translate([11.5,-0.5,-30]) cylinder( h=60, r=1.7, $fn=30 ); + translate([11.5,-0.5,-2]) cylinder( h=5, r1=1.7, r2=2.2,$fn=30 ); + + translate([11.5,-0.5,-16]) cylinder( h=5, r1=3.5, r2=3.1, $fn=6 ); + translate([11.5,-0.5,-21]) cylinder( h=7, r=3.5, $fn=6 ); + + + // idler tension screws + translate([9,18.5,-25]) rotate([0,90,0]) cylinder( h=21, r=2.7, $fn=30 ); + translate([-18,18.5,-25]) rotate([0,90,0]) cylinder( h=45, r=1.7, $fn=30 ); + translate([19,18.5,-25]) rotate([0,90,0]) cylinder( h=10, r=4, $fn=30 ); + translate([9,18.5,-10]) rotate([0,90,0]) cylinder( h=21, r=2.7, $fn=30 ); + translate([-18,18.5,-10]) rotate([0,90,0]) cylinder( h=45, r=1.7, $fn=30 ); + translate([19,18.5,-10]) rotate([0,90,0]) cylinder( h=10, r=4, $fn=30 ); + + // fan cut and screws + translate([20.5,-41.5,-30]) cube([15,40,40]); + translate([6,-5.5,-4]) rotate([0,90,0]) cylinder( h=15, r=1.4, $fn=30 ); + translate([12,-37.5,-4]) rotate([0,90,0]) cylinder( h=10, r=1.4, $fn=30 ); + translate([12,-37.5,-4]) rotate([0,90,0]) cylinder( h=3, r=1.6, $fn=30 ); + translate([19,-5.5,-4]) rotate([0,90,0]) cylinder( h=2, r1=1.4,r2=2, $fn=30 ); + translate([19,-37.5,-4]) rotate([0,90,0]) cylinder( h=2, r1=1.4,r2=2, $fn=30 ); + + // extruder cover nut + translate([17,3,-25]) rotate([0,0,0]) cylinder( h=19, r=1.7, $fn=30 ); + translate([17,3,-5]) rotate([0,0,0]) cylinder( h=6, r=3.5, $fn=6 ); + translate([17,3,-10]) rotate([0,0,0]) cylinder( h=6, r1=3.1, r2=3.6, $fn=6 ); + + // cable guide above fan + difference() + { + translate([20.5,-2.5,-25]) cube([4,5,30]); + translate([19,-1.5,-25]) rotate([0,0,60]) cube([5,5,30]); + } + + // corners + translate([25,43,-40]) rotate([0,0,45]) cube([10,10,50]); + translate([-18,43,-40]) rotate([0,0,45]) cube([10,10,50]); + + + // filament senzor + translate([2.5,40,-25.2]) cube([3,11,22.4]); + + + translate([6.5,51,-3.9]) rotate([90,0,0]) cylinder( h=11, r=3.1, $fn=30 ); + + difference() + { + translate([3.5,40,-7]) cube([6,11,12]); + translate([6,40,-7]) rotate([0,45,0]) cube([5,12,12]); + } + + translate([3.5,40,-10.5]) rotate([0,-45,0]) cube([2,12,5]); + + translate([0,40,-7]) cube([4,11,5]); + translate([1.5,40,-25.2]) cube([4,11,5]); + translate([1.8,40,-21]) cube([4,11,8]); + + translate([0,52.3,-21]) rotate([50,0,0]) cube([4,2,5]); + + // filament senzor mounting screw + translate([3,45,-9]) rotate([0,90,0]) cylinder( h=12, r=1.4, $fn=30 ); + translate([5,45,-9]) rotate([0,90,0]) cylinder( h=4, r=1.6, r2=1.5, $fn=30 ); + translate([8.5,45,-9]) rotate([0,90,0]) cylinder( h=1, r=1.6, r2=1.4, $fn=30 ); + + translate([-7,45,-9]) rotate([0,90,0]) cylinder( h=13, r=1.4, $fn=30 ); + translate([-10,45,-9]) rotate([0,90,0]) cylinder( h=13, r=3.3, $fn=30 ); + + // filament sensor cover screws + translate([12,51,-12]) rotate([90,0,0]) cylinder( h=10, r=1.4, $fn=30 ); + translate([12,51,-12]) rotate([90,0,0]) cylinder( h=4, r1=1.9, r2=1.4,$fn=30 ); + + translate([-1,51,-24.5]) rotate([90,0,0]) cylinder( h=10, r=1.4, $fn=30 ); + translate([-1,51,-24.5]) rotate([90,0,0]) cylinder( h=4, r1=1.9, r2=1.4,$fn=30 ); + + // filament sensor window + translate([-9.5,43,-17]) rotate([0,90,0]) cylinder( h=13, r=3, $fn=30 ); + translate([3.5,38,-1]) cube([5,11,2]); + +} + + pinda_holder(); + translate([5.5,40,-14]) cube([4,10,1]); + translate([5.5,40,-13]) rotate([0,45,0]) cube([2,10,2]); +} + + + + +module final_part() +{ + difference() + { + extruder_body(); + translate([-35,-29,-30]) rotate([45,0,0]) cube([30,10,10]); + + //version + translate([-4,-34,-0.4]) rotate([0,0,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + + // selective infill + translate([-15,-7,-16]) cube([5,0.4,15]); + } + + // print supports + translate([-28,-35,-0.3]) cube([8,4,0.3]); + translate([-28,-44,-0.3]) cube([8,4,0.3]); + + // grill + translate([-35.25,10,0]) grill(); + translate([-35.25,0,0]) grill(); + translate([-16.5,-34,-12]) cube([4,30,1]); + translate([-16.5,-6,-11.5]) rotate([90,0,0]) cylinder( h=30, r=0.5, $fn=50 ); + translate([-12.5,-6,-11.5]) rotate([90,0,0]) cylinder( h=30, r=0.5, $fn=50 ); +} + + +final_part(); + + + + + + + + + + + + + + diff --git a/Printed-Parts/scad/extruder-cover.scad b/Printed-Parts/scad/extruder-cover.scad new file mode 100644 index 0000000..8cba435 --- /dev/null +++ b/Printed-Parts/scad/extruder-cover.scad @@ -0,0 +1,148 @@ +// PRUSA iteration4 +// Extruder cover +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module m3head() +{ + intersection() + { + translate([30,5,9])cylinder(r=3.1,h = 25, $fn=30); // head cut + translate([30,5,17-3.5]) cube([6.2,3.4,1], center=true); + } + translate([30,5,17-4]) cube([3.4,3.4,1], center=true); + translate([30,5,17-3.5])cylinder(r=3.1,h = 20, $fn=30); // head cut +} + +module grill() +{ +difference() + { + translate([24,-5,-20]) cylinder( h=23, r=20.4, $fn=50 ); + translate([24,-5,-21]) cylinder( h=26, r=19, $fn=50 ); + translate([23,-30,-30]) cube([30,60,35]); + translate([-11,-30,-30]) cube([30,60,35]); + translate([-19,-20,-30]) cube([60,60,35]); + } + translate([23,-24.65,-20]) cylinder( h=23, r=0.72, $fn=50 ); + translate([19,-24.01,-20]) cylinder( h=23, r=0.72, $fn=50 ); +} + + +translate([-35.25,10,-20]) grill(); +translate([-35.25,0,-20]) grill(); +// horizontal fins +translate([-16.5,-35,-25]) cube([4,31,1]); +translate([-16.5,-6,-24.5]) rotate([90,0,0]) cylinder( h=30, r=0.5, $fn=50 ); +translate([-12.5,-6,-24.5]) rotate([90,0,0]) cylinder( h=30, r=0.5, $fn=50 ); + + +module extruder_cover() +{ + difference() + { + + union() + { + // base block + translate([-17,-36.5,-40.0]) cube([41.5,42.25,23.0]); + translate([-37.75,-38.5,-40]) rotate([0,0,0]) cylinder( h=5, r=5.9, $fn=6 ); + translate([-34,-41.5,-40]) rotate([0,0,20]) cube([30,8,4]); + translate([16,-38.5,-40]) rotate([0,0,45]) cube([3,3,23]); + + // fan nozzle mount + translate([11.5,-44,-40]) cube([7,9,7]); + translate([15.5,-44,-40]) cube([5,9,23]); + translate([-15,-44,-40]) cube([6.2,17,6]); + translate([-11,-44,-40]) cube([28,20,1]); + + // cable guide above fan + translate([23.5,-1.5,-40]) cube([8,7.25,23]); + } + + // side fan cut + translate([20.5,-37.5,-41]) cube([20,36,30]); + + // cables hook + translate([34,-1.0,-41]) rotate([0,0,45]) cube([10,10,25]); + difference() + { + translate([20.5,-2.5,-41]) cube([4,5,25]); + translate([20.0,-0.5,-41]) rotate([0,0,60]) cube([5,5,25]); + } + + // e3d nozzle cut + translate([0,-9,-17]) rotate([90,0,0]) cylinder( h=30, r=11.1, $fn=50 ); + translate([0,-9,-17]) rotate([90,0,0]) cylinder( h=26, r=11.5, $fn=50 ); + translate([0,-3.4,-17]) rotate([90,0,0]) cylinder( h=10, r=8.05, $fn=50 ); + translate([0,8,-17]) rotate([90,0,0]) cylinder( h=5.6, r=8.05, $fn=50 ); + translate([0,4,-17]) rotate([90,0,0]) cylinder( h=8, r=6.05, $fn=50 ); + + + // hotend cooling tube + // input + translate([12,-21.5,-20]) rotate([0,90,0]) cylinder( h=10, r2=20.5, r1=12, $fn=80 ); + translate([1,-20.5,-15.5]) rotate([0,99,0]) cylinder( h=25, r2=17.5, r1=12, $fn=80 ); + translate([-10,-35,-28.3]) cube([30,26,32]); + + // output + difference() + { + translate([-17.2,-35,-36]) rotate([0,-23,0]) cube([44,26,32]); + translate([-18,-53.5,-40]) rotate([0,0,65]) cube([20,20,32]); + } + + // fan screws + translate([7,-37.5,-36]) rotate([0,90,0]) cylinder( h=14, r=1.4, $fn=30 ); + translate([7,-5.5,-36]) rotate([0,90,0]) cylinder( h=14, r=1.4, $fn=30 ); + translate([19,-37.5,-36]) rotate([0,90,0]) cylinder( h=2, r1=1.4, r2=2, $fn=30 ); + translate([19,-5.5,-36]) rotate([0,90,0]) cylinder( h=2, r1=1.4, r2=2, $fn=30 ); + + // left hold together screw + translate([17,3,-44]) rotate([0,0,0]) cylinder( h=40, r=1.6, $fn=30 ); + translate([17,3,-41]) rotate([0,0,0]) cylinder( h=8, r=3.1, $fn=30 ); + translate([13.9,3.1,-41]) cube([6.2,10,9]); + + // right hold together screw + translate([-11.5,-0.5,-43]) cylinder( h=60, r=1.7, $fn=30 ); + translate([-11.5,-0.5,-41]) cylinder( h=5, r=3.1, $fn=30 ); + + // upper cooling fan screw + translate([5.5,-0.5,-40]) cylinder( h=15, r=1.7, $fn=30 ); + translate([5.5,-0.5,-42]) cylinder( h=3, r1=3, r2=1.7, $fn=30 ); + + // nuts + translate([2.8,-4,-39]) cube([5.6,15,2.1]); + translate([2.8,-2.2,-39]) cube([5.6,3.4,2.5]); + translate([3.8,-2.2,-39]) cube([3.4,3.4,2.9]); + translate([2.8,5.4,-38.4]) rotate([45,0,0]) cube([5.6,10,2]); + + // lower cooling fan screw + translate([-37.75,-38.5,-42]) cylinder( h=20, r=1.7, $fn=30 ); + translate([-37.75,-38.5,-39.4]) cylinder( h=4, r=3.2, $fn=6 ); + translate([-37.75,-38.5,-37.5]) cylinder( h=3, r1=3.2, r2=4.0, $fn=6 ); + + // nozzle screw + translate([14.5,-40.5,-42]) cylinder( h=10, r=1.4, $fn=30 ); + translate([14.5,-40.5,-41]) cylinder( h=3, r1=2.1, r2=1.4, $fn=30 ); + + // fan and motor cables + translate([21.5,-5.9,-41]) cube([3,5,25]); + translate([20.5,-5.9,-41]) cube([4,5,25]); + translate([13.2,-49.5,-33]) rotate([0,0,20]) cube([6,10,25]); + + translate([18.5,-5.5,-22]) rotate([0,180,0]) m3head(); + translate([47,-2,-19]) rotate([0,180,0]) m3head(); + + + //version + translate([-3,-36,-38]) rotate([90,0,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + + } +} + +extruder_cover(); + diff --git a/Printed-Parts/scad/extruder-idler-plug.scad b/Printed-Parts/scad/extruder-idler-plug.scad new file mode 100644 index 0000000..94e91a2 --- /dev/null +++ b/Printed-Parts/scad/extruder-idler-plug.scad @@ -0,0 +1,32 @@ +// PRUSA iteration4 +// Extruder idler plug +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module plug() +{ + difference() + { + union() + { + // Base shape + translate([-17,43,-18.5]) rotate([90,0,90]) cylinder( h=10, r=2.8, $fn=30 ); + translate([-17,43,-21.3]) cube([10,4+3.5,5.6]); + translate([-17,43+3,-21.3]) cube([10.6,4.5,5.6]); + } + + // Motor screw slot + translate([-11.5,42.5,-32]) cylinder( h=30, r=1.5, $fn=30 ); + translate([-11.5-1.5,42.5-5,-25]) cube([3,5,10]); + + // Pretty corner + translate([-18,47,-32]) rotate([0,0,30]) cube([15,10,30]); + } +} + +rotate([0,0,0]) +{ + plug(); +} \ No newline at end of file diff --git a/Printed-Parts/scad/extruder-idler.scad b/Printed-Parts/scad/extruder-idler.scad new file mode 100644 index 0000000..6fd5581 --- /dev/null +++ b/Printed-Parts/scad/extruder-idler.scad @@ -0,0 +1,89 @@ +// PRUSA iteration4 +// Extruder idler +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module part() +{ + + difference() + { + union() + { + // base shape + translate([-11.5,42.5,-31.5]) cylinder( h=25, r=5, $fn=30 ); + translate([-17,12,-31.5]) cube([8,34,25.0]); + + // pulley holders + translate([-4,27,-22.75]) cylinder( h=1, r1=4, r2=3, $fn=30 ); + translate([-4,27,-27]) cylinder( h=4.25, r=4, $fn=30 ); + translate([-14,22,-26.75]) cube([10.5,10,4]); + translate([-16.5,22,-6.5]) cube([13,10,3]); + translate([-4,27,-6.5]) cylinder( h=3, r=4, $fn=30 ); + translate([-4,27,-7.25]) cylinder( h=0.75, r1=3, r2=4, $fn=30 ); + } + + // motor rim cut + translate([7,27,-32.75]) cylinder( h=6, r=18, $fn=30 ); + + // axis + translate([-4,27,-32]) cylinder( h=40, r=1.5, $fn=30 ); + + translate([-11.5,42.5,-32]) cylinder( h=30, r=1.7, $fn=30 ); + translate([-18,44,-32]) rotate([0,0,30]) cube([15,10,30]); + translate([-18,47,-32]) cube([15,10,30]); + translate([-16,0.5,-32]) rotate([0,0,30]) cube([15,10,30]); + translate([-18,3,-33]) cube([15,10,30]); + + // idler nuts + translate([-15,15.6,-39.4]) cube([2.1,5.8,16]); + translate([-15,15.6,-14.6]) cube([2.1,5.8,16]); + + // idler screws + translate([-18,18.5,-26.5]) rotate([0,90,0]) cylinder( h=45, r=1.7, $fn=30 ); + translate([-18,18.5,-11.5]) rotate([0,90,0]) cylinder( h=45, r=1.7, $fn=30 ); + translate([-18,18.5,-26.5]) rotate([0,90,0]) cylinder( h=2.5, r1=3, r2=1.7, $fn=30 ); + translate([-18,18.5,-11.5]) rotate([0,90,0]) cylinder( h=2.5, r1=3, r2=1.7, $fn=30 ); + + translate([-12,18.5,-26.5]) rotate([0,90,0]) cylinder( h=4, r1=1.7, r2=2.2, $fn=30 ); + translate([-12,18.5,-11.5]) rotate([0,90,0]) cylinder( h=4, r1=1.7, r2=2.2, $fn=30 ); + + translate([-5.3,16.2,-33]) rotate([0,0,30]) cube([5,5,40]); + translate([-7.8,33.5,-33]) rotate([0,0,-30]) cube([5,5,40]); + + translate([-18,29,-17.6]) rotate([90,0,0]) rotate([0,90,0]) cylinder( h=10, r1=9, r2=6, $fn=6 ); + + // nice edges + translate([-26,10,-2]) rotate([0,45,0]) cube([10,40,10]); + translate([-26,10,-35.5]) rotate([0,45,0]) cube([10,40,10]); + translate([-10,2,-35]) cube([20,20,50]); + + //selective infill + translate([-11,24,-5]) cube([5,6,0.2]); + translate([-11,24,-26]) cube([5,6,0.2]); + + // filament sensor cleaning window + translate([-20,43,-18.5]) rotate([90,0,90]) cylinder( h=15, r=3, $fn=30 ); + translate([-20,43,-21.5]) cube([21,10,6]); + } + + difference() + { + // side cut + translate([-17,22,-8]) cube([4,17,4.5]); + translate([-9.5,33,-9]) rotate([0,0,45]) cube([10,10,6]); + + // side cut edges + translate([-26,10,1]) rotate([0,45,0]) cube([10,40,10]); + translate([-22.5,14,-10]) rotate([0,0,45]) cube([10,10,10]); + translate([-22.5,33,-10]) rotate([0,0,45]) cube([10,10,10]); + } + + translate([-11.5,28,-8]) rotate([0,0,45]) cube([3,6,4.5]); + +} + +rotate([0,90,0]) part(); \ No newline at end of file diff --git a/Printed-Parts/scad/filament-sensor-cover.scad b/Printed-Parts/scad/filament-sensor-cover.scad new file mode 100644 index 0000000..455195d --- /dev/null +++ b/Printed-Parts/scad/filament-sensor-cover.scad @@ -0,0 +1,49 @@ +// PRUSA iteration4 +// Filament sensor cover +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module part() +{ + difference() + { + union() + { + // base shape + translate([-6,50,-30.5]) cube([24,3,36]); + translate([0,60,-17]) rotate([90,0,0]) cylinder(r=4.2,h = 10, $fn=30); + translate([0,61.5,-17]) rotate([90,0,0]) cylinder(r1=3, r2=4.2, h=1.5, $fn=30); + } + + // mounting screws + translate([12,60,-12]) rotate([90,0,0]) cylinder(r=1.6,h = 20, $fn=30); + translate([-1,60,-24.5]) rotate([90,0,0]) cylinder(r=1.6,h = 20, $fn=30); + + translate([12,54.5,-12]) rotate([90,0,0]) cylinder(r=3.1,h = 3, $fn=30); + translate([-1,54.5,-24.5]) rotate([90,0,0]) cylinder(r=3.1,h = 3, $fn=30); + + // filament guide + translate([0,59.8,-17]) rotate([90,0,0]) cylinder(r=2.2,h = 9.8, $fn=30); + translate([0,61,-17]) rotate([90,0,0]) cylinder(r=1,h = 20, $fn=30); + translate([0,62.5,-17]) rotate([90,0,0]) cylinder(r2=1.2, r1=3,h = 3, $fn=30); + translate([0,53.9,-17]) rotate([90,0,0]) cylinder(r1=2.2, r2=3,h = 4, $fn=30); + + + // nice edges + translate([19,50,-40]) rotate([0,0,45]) cube([10,10,50]); + translate([-9,49,-38]) rotate([0,0,45]) cube([6,5,50]); + translate([-8,56.5,-39]) rotate([45,0,0]) cube([50,10,10]); + translate([-8,56.5,-1]) rotate([45,0,0]) cube([50,10,10]); + + + translate([7,50.4,0]) rotate([90,180,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=5, center=true); } + } +} + + +rotate([90,0,0]) part(); + + diff --git a/Printed-Parts/scad/heatbed-cable-cover.scad b/Printed-Parts/scad/heatbed-cable-cover.scad new file mode 100644 index 0000000..2e1d6e2 --- /dev/null +++ b/Printed-Parts/scad/heatbed-cable-cover.scad @@ -0,0 +1,95 @@ +// PRUSA iteration4 +// Heatbed cable cover +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +module cover() +{ + translate([ -17.5, 0, 0 ]) cube([ 35, 21, 8 ]); // cover + translate([ -7, 19, 0 ]) cube([ 3, 6.5, 3 ]); // tube reinforcement + translate([ 4, 19, 0 ]) cube([ 3, 6.5, 3 ]); // tube reinforcement + translate( [ 0 , 32 , 3 ] ) rotate( [90,0,0] ) cylinder( h = 12, r = 7, $fn=6); // cable tube outer +} + +module inside_cut() +{ + translate([ -15, -1, -1 ]) cube( [30,20,5] ); // inside cut + translate([ -14, 2, 4 ]) cube( [28,17,2.5 ] ); // inside cut + + translate( [ 0 , 32 , 2 ] ) rotate( [90,0,0] ) cylinder( h = 16, r = 4.5, $fn=30); // cable tube inner + + translate([ -14, 10, -5 ]) cube( [28,25,5 ] ); // inside cut + translate([ -14, 10, 8 ]) cube( [28,25,3 ] ); // inside cut + + translate([ -2.5, -6, 1 ]) rotate([15,0,0]) cube( [5,10,3 ] ); // LED + + translate([ -22, -5, 7 ]) rotate([0,25,0]) cube( [5,40,6 ] ); // corners + translate([ 15, -5, 9 ]) rotate([0,60,0]) cube( [6,40,5 ] ); // corners + translate([ 20, -5, 7 ]) rotate([0,25,90]) cube( [5,40,5 ] ); // corners + + translate([ 15, -5, -1 ]) rotate([0,0,45]) cube( [5,5,5 ] ); // corners + translate([ -15, -5, -1 ]) rotate([0,0,45]) cube( [5,5,5 ] ); // corners + + + translate([ 8, 13, -10]) rotate([0,-45,45]) cube( [10,10,10 ] ); // corners + translate([ -8, 13, -10]) rotate([0,-45,-45]) cube( [10,10,10 ] ); // corners + +} + +module ziptie() +{ + difference() + { + translate( [ 0 , 29 , 3 ] ) rotate( [90,0,0] ) cylinder( h = 3.5, r = 10, $fn=30); // cable tube outer + translate( [ 0 , 29 , 3 ] ) rotate( [90,0,0] ) cylinder( h = 3.5, r = 5.8, $fn=30); // cable tube outer + } +} + +module filament_holder() +{ + difference(){ + translate([ -3.5,15, 2 ]) rotate([0,0,0]) cube( [7,7,6 ] ); // body ; + translate( [ 0 , 24 , 4.5 ] ) rotate( [90,0,0] ) cylinder( h = 10, r = 1.4, $fn=12); // filament + translate( [ 0 , 22.1 , 4.5 ] ) rotate( [90,0,0] ) cylinder( h = 1.5, r1 = 1.8, r2=1.4, $fn=12); // filament + + translate([ -6,15, 2 ]) rotate([0,45,0]) cube( [4,15,3 ] ); // corners ; previous ([ -5,15, 1 ]) cube( [3,15,3 ] ) + translate([ 1,15, 1 ]) rotate([0,45,0]) cube( [3,15,4 ] ); // corners ; previous cube( [3,15,3 ] ) + } +} + +module m3_screw() +{ + + translate( [ 0 , 7.5 , 6 ] ) rotate( [0,0,90] ) cylinder( h = 2.5, r = 3.3, $fn=6); // M3 HEAD + translate( [ 0 , 7.5 , 7.8] ) rotate( [0,0,90] ) cylinder( h = 0.8, r1 = 3.3, r2=5, $fn=6); // M3 HEAD + translate( [ 0 , 7.5 , -10 ] ) rotate( [0,0,0] ) cylinder( h = 20, r = 1.5, $fn=30); // M3 thread +} + +module nut_trap() +{ + translate( [ 0 , 7.5 , 4.5 ] ) rotate( [0,0,90] ) cylinder( h = 2.5, r = 4.6, $fn=6); // M3 HEAD + translate( [ 0 , 7.5 , 4 ] ) rotate( [0,0,0] ) cylinder( h = 1, r = 3, $fn=30); +} + +difference() +{ + union() + { + difference() + { + cover(); + inside_cut(); + ziptie(); + } + nut_trap(); + } + m3_screw(); + translate( [ 0 , 7.5 , 6.2 ] ) rotate( [0,0,0] ) cube( [5.7,3,1], center=true); + translate( [ 0 , 7.5 , 5.7 ] ) rotate( [0,0,0] ) cube( [3,3,1], center=true); +} + +filament_holder(); + \ No newline at end of file diff --git a/Printed-Parts/scad/lcd-supports.scad b/Printed-Parts/scad/lcd-supports.scad new file mode 100644 index 0000000..b9f21d4 --- /dev/null +++ b/Printed-Parts/scad/lcd-supports.scad @@ -0,0 +1,119 @@ +// PRUSA iteration4 +// lcd supports +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + + + +module body() +{ + + difference() + { + // base block + translate([-55,-2,0]) cube([69,81,10]); + + union () + { + // outer body shape + translate([-69.6,32,-1]) rotate([0,0,45]) cube([60,53,15]); + translate([13.7,89.7,-1]) rotate([0,0,135]) cube([60,42,15]); + translate([-19,-9,-1]) cube([60,9,15] ); + translate([7,-3,-1]) cube([60,68,16]); + translate([-16,60,-1]) cube([60,50,15] ); + translate([-41, -45,-1]) rotate([0,0,45]) cube([60,80,13]); + + // pcb cout out + translate([4,1.5,-1]) cube([1.8,56.5,17]); + translate([0,7.5,-1]) cube([5.8,44.5,17]); + translate([4.8,3.5,-1]) cube([5.8,52.5,17]); + translate([8,-5,-1] ) rotate([0,0,45]) cube([5,5,17]); + translate([8,58,-1]) rotate([0,0,45]) cube([5,5,17]); + } + + // pcb inserts + translate([4,3,8]) rotate([45,0,0]) cube([1.8,5,5]); + translate([4,56.5,8]) rotate([45,0,0]) cube([1.8,5,5]); + translate([4,3,-5]) rotate([45,0,0]) cube([1.8,5,5]); + translate([4,56.5,-5]) rotate([45,0,0]) cube([1.8,5,5]); + } +} + + + +module support() +{ + difference() + { + + union() + { + rotate([0,0,45]) body(); + // screw block + translate([-72,22,0]) cube([30,16,10]); + } + + // lower angled part cut + translate([-75,-2,-1]) cube([20,14,15]); + translate([-70,-2,-1]) cube([20,14,15]); + translate([-50,-16.3,-1]) rotate([0,0,45]) cube([20,20,15]); + + translate([-76.5,-2,-1]) cube([15,40,15]); + + difference() + { + translate([-28,0,-1]) rotate([0,0,45]) cube([10,40,15]); + translate([-38,-12,-1]) cube([20,20,15]); + translate([-58,23.5,-1]) cube([25,25,15]); + } + + // screw holes + translate([-71,18+4,5]) rotate([0,90,0]) cylinder(h=22, r=1.75, $fn=30); + translate([-70,29+4,5]) rotate([0,90,0]) cylinder(h=22, r=1.75, $fn=30); + + // nut traps + translate([-58,15.1+4,5-2.8]) cube([2.2,5.8,29.7]); + translate([-58,26.1+4,5-2.8]) cube([2.2,5.8,29.7]); + + // version + translate([-20,2,9.5]) rotate([0,0,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=5, center=true); } + } +} + + +module left_lcd_support() +{ + support(); + + rotate([0,0,45]) difference() + { + // sd card shield + translate([-3,3,10]) cube([2,55,10]); + translate([-4,3,20]) rotate([0,90,0]) cylinder( h=4, r=7, $fn=30); + translate([-4,58,20]) rotate([0,90,0]) cylinder( h=4, r=7, $fn=30); + } +} + +translate([-60,-2,0]) rotate([0,0,180]) support(); +left_lcd_support(); + + + + + + + + + + + + + + + + + diff --git a/Printed-Parts/scad/nozzle-fan.scad b/Printed-Parts/scad/nozzle-fan.scad new file mode 100644 index 0000000..3e0afd0 --- /dev/null +++ b/Printed-Parts/scad/nozzle-fan.scad @@ -0,0 +1,180 @@ +// PRUSA iteration4 +// Nozzle fan +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module outer_shape() +{ + difference() + { + union() + { + // fan entry block + translate([-18,-53,-52]) cube([36,9,22]); + difference() + { + // nozzle base shape + translate([0,-44,-15]) rotate([90,0,0]) cylinder( h=9, r=24, $fn=30 ); + translate([0,-43,-15]) rotate([90,0,0]) cylinder( h=11, r=14, $fn=30 ); + translate([-25,-54,-17]) cube([50,11,30]); + } + + // tips + translate([-23.8,-53,-17]) cube([10,9,6]); + translate([13.8,-53,-17]) cube([10,9,6]); + } + + // upper angle cut + translate([-25,-44,-30]) rotate([10,0,0]) cube([50,10,20]); + + // angled front sides + translate([-19.8,-54,-57]) rotate([0,-30,0]) cube([10,11,20]); + translate([11.2,-54,-52]) rotate([0,30,0]) cube([10,11,20]); + + // right round edge + translate([10.2,0,3]) difference() + { + translate([-28,-44,-20]) rotate([90,0,0]) cylinder( h=10, r=12, $fn=30 ); + translate([-28,-43,-20]) rotate([90,0,0]) cylinder( h=12, r=6, $fn=30 ); + translate([-50,-43,-60]) rotate([90,0,0]) cube([40,40,40]); + translate([-28,-43,-40]) rotate([90,0,0]) cube([40,40,40]); + } + + // left round edge + translate([45.8,0,3]) difference() + { + translate([-28,-44,-20]) rotate([90,0,0]) cylinder( h=10, r=12, $fn=30 ); + translate([-28,-43,-20]) rotate([90,0,0]) cylinder( h=12, r=6, $fn=30 ); + translate([-50,-43,-60]) rotate([90,0,0]) cube([40,40,40]); + translate([-68,-43,-40]) rotate([90,0,0]) cube([40,40,40]); + } + + + + } + + // mounting block + difference() + { + translate([10.5,-53,-40.5]) cube([8,17,5]); + translate([14.5,-40.5,-41]) rotate([0,0,0]) cylinder( h=15, r=1.65, $fn=30 ); + translate([14.5,-40.5,-42]) rotate([0,0,0]) cylinder( h=4, r=3.1, $fn=30 ); + } +} + + + +module inner_shape() +{ + difference() + { + union() + { + // base block + translate([-17,-52,-51]) cube([34,7,21]); + + // nozzle inner shape + difference() + { + translate([0,-45,-15]) rotate([90,0,0]) cylinder( h=7, r=23, $fn=30 ); + translate([0,-43,-15]) rotate([90,0,0]) cylinder( h=11, r=16, $fn=30 ); + translate([-25,-54,-17]) cube([50,11,30]); + } + + translate([-22.8,-52,-17]) cube([7,7,5]); + translate([15.8,-52,-17]) cube([7,7,5]); + } + + // upper angled cut + translate([-25,-44,-35]) rotate([10,0,0]) cube([50,10,30]); + + // angled front sides + translate([-19.2,-54,-56]) rotate([0,-24,0]) cube([10,11,20]); + translate([10.5,-54,-51]) rotate([0,24,0]) cube([10,11,20]); + + // smooth entry + difference() + { + translate([-30,-46,-45]) rotate([0,90,0]) cylinder( h=60, r=9, $fn=30 ); + translate([-30,-46,-45]) rotate([0,90,0]) cylinder( h=60, r=6, $fn=30 ); + translate([-30,-46,-52]) cube([60,11,20]); + translate([-30,-53,-45]) cube([60,11,20]); + } + + // left round edge + translate([10.2,0,3]) difference() + { + translate([-28,-44,-20]) rotate([90,0,0]) cylinder( h=10, r=12, $fn=30 ); + translate([-28,-43,-20]) rotate([90,0,0]) cylinder( h=12, r=5, $fn=30 ); + translate([-50,-43,-60]) rotate([90,0,0]) cube([40,40,40]); + translate([-28,-43,-40]) rotate([90,0,0]) cube([40,40,40]); + } + + // right round edge + translate([45.8,0,3]) difference() + { + translate([-28,-44,-20]) rotate([90,0,0]) cylinder( h=10, r=12, $fn=30 ); + translate([-28,-43,-20]) rotate([90,0,0]) cylinder( h=12, r=5, $fn=30 ); + translate([-50,-43,-60]) rotate([90,0,0]) cube([40,40,40]); + translate([-68,-43,-40]) rotate([90,0,0]) cube([40,40,40]); + } + + + + } + + // fan cut + translate([-10.25,-46,-51]) cube([20.5,10,15.5]); + translate([10.25,-52,-44]) cube([2,15,3]); + +} + + +module base_shape() +{ + difference() + { + outer_shape(); + inner_shape(); + // air slot + translate([0,-49,-15]) rotate([90,0,0]) cylinder( h=7, r=17, $fn=30 ); + } +} + + +module fan_nozzle() +{ + difference() + { + base_shape(); + + // nozzle tips cut + translate([8.7,-53,-15]) rotate([0,20,0]) cube([5,15,15]); + translate([-13.6,-53,-16]) rotate([0,-20,0]) cube([5,15,15]); + } + + // fins + translate([8.1,0,-11]) rotate([0,80,0]) translate([0,-53,-25.5]) cube([1,5,3]); + translate([-8.1,0,-11.2]) rotate([0,-80,0]) translate([-1,-53,-25.5]) cube([1,5,3]); + translate([4.8,0,-11.5]) rotate([0,55,0]) translate([0,-53,-24]) cube([1,5,4]); + translate([-4.8,0,-11.5]) rotate([0,-55,0]) translate([-1,-53,-24]) cube([1,5,4]); + translate([-0.5,0,-8.6]) rotate([0,15,0]) translate([0,-53,-24]) cube([1,5,4]); + translate([0.5,0,-8.6]) rotate([0,-15,0]) translate([-1,-53,-24]) cube([1,5,4]); + + + translate([-0.4,-53,-35.4]) rotate([0,0,0]) cube([0.8,8.8,6.4]); + translate([5.4,-53,-34.8]) rotate([0,50,0]) cube([0.8,9,8.5]); + translate([-6.2,-53,-35.4]) rotate([0,-50,0]) cube([0.8,9,8.5]); + + translate([10.4,-53,-40.4]) rotate([0,30,0]) cube([0.8,9,4.5]); + translate([-11.2,-53,-41.0]) rotate([0,-30,0]) cube([0.8,9,4.5]); + + + translate([10,-51,-50.8]) rotate([0,180,0]) linear_extrude(height = 2) + { text("HOT!2",font = "helvetica:style=Bold", size=5, center=true); } +} + +rotate([90,0,0]) fan_nozzle(); + diff --git a/Printed-Parts/scad/polyholes.scad b/Printed-Parts/scad/polyholes.scad new file mode 100644 index 0000000..c58aedb --- /dev/null +++ b/Printed-Parts/scad/polyholes.scad @@ -0,0 +1,42 @@ +// +// Mendel90 +// +// GNU GPL v2 +// nop.head@gmail.com +// hydraraptor.blogspot.com +// +// See http://hydraraptor.blogspot.com/2011/02/polyholes.html +// +function sides(r) = max(round(4 *r),3); +function correctedRadius(r,n) = 0.1 + r / cos(180 / n); +function correctedDiameter(d) = 0.2 + d / cos(180 / sides(d / 2)); + +module polyCircle(r, center = false) { + n = sides(r); + circle(r = correctedRadius(r,n), $fn = n, center = center); +} + +module poly_circle(r, center = false) { + polyCircle(r, center); +} + +module polyCylinder(r, h, center = false) { + n = sides(r); + cylinder(h = h, r = correctedRadius(r,n), $fn = n, center = center); +} + +module poly_cylinder(r, h, center = false) { + polyCylinder(r,h,center); +} + +module polydCylinder(r, center = false) { + n = sides(r); + r = correctedRadius(r,n); + cylinder(h = h, r = r, $fn = n, center = center); + translate([0, -r, 0]) + cube([r, 2 * r, h]); +} + +module poly_d_cylinder(r, center = false) { + polydCylinder(r,center); +} diff --git a/Printed-Parts/scad/x-carriage-back.scad b/Printed-Parts/scad/x-carriage-back.scad new file mode 100644 index 0000000..afccaf5 --- /dev/null +++ b/Printed-Parts/scad/x-carriage-back.scad @@ -0,0 +1,146 @@ +// PRUSA iteration4 +// X carriage back +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module m3head() +{ + intersection() + { + translate([30,5,9])cylinder(r=3.1,h = 25, $fn=30); // head cut + translate([30,5,17-3.5]) cube([6.2,3.4,1], center=true); + } + translate([30,5,17-4]) cube([3.4,3.4,1], center=true); + translate([30,5,17-3.5])cylinder(r=3.1,h = 20, $fn=30); // head cut +} + + +module x_carriage_back() +{ + difference() + { + union() + { + // base block + translate([-16,-39.0,15.1]) cube([33,72,8]); + translate([-25.5,-5,15.1]) cube([52,39.5,8]); + } + + // lower bearing cut + translate([-17,-22,7.5]) cube([35,4,10]); + + // cables opening + translate([-4.5,-18,15]) cube([10,4,10]); + translate([0.5,-18,10]) rotate([0,0,90]) cylinder( h=32, r=5, $fn=30 ); + translate([0.5,-14,10]) rotate([0,0,90]) cylinder( h=32, r=5, $fn=30 ); + translate([-20,-19.5,9]) cube([50,7.5,10]); + + // bearings + translate([-15,-25,11.75]) rotate([0,90,0]) cylinder( h=31, r=7.6, $fn=30 ); + translate([-30,20,11.75]) rotate([0,90,0]) cylinder( h=60, r=7.6, $fn=30 ); + translate([-17,-25,11.75]) rotate([0,90,0]) cylinder( h=60, r=7, $fn=30 ); + translate([-32,20,11.75]) rotate([0,90,0]) cylinder( h=80, r=7, $fn=30 ); + + // hold together screws + translate([-9.5,-36,10]) rotate([0,0,0]) cylinder( h=50, r=1.6, $fn=30 ); + translate([10.5,-36,10]) rotate([0,0,0]) cylinder( h=50, r=1.6, $fn=30 ); + translate([1,4,10]) rotate([0,0,0]) cylinder( h=50, r=1.6, $fn=30 ); + translate([13,31,10]) rotate([0,0,0]) cylinder( h=50, r=1.6, $fn=30 ); + translate([-10.5,31,10]) rotate([0,0,0]) cylinder( h=50, r=1.6, $fn=30 ); + translate([13,31,19]) cylinder( h=50, r=3.1, $fn=30 ); + translate([-10.5,31,19]) cylinder( h=50, r=3.1, $fn=30 ); + + // lower screw heads + translate([-9.5,-36,19]) cylinder( h=6, r=3.1, $fn=30 ); + translate([10.5,-36,19]) cylinder( h=50, r=3.1, $fn=30 ); + translate([-12.6,-46,18]) cube([6.2,10,10]); + translate([7.4,-46,18]) cube([6.2,10,10]); + + // center screw head + translate([1,4,18]) cylinder( h=7, r=3.1, $fn=30 ); + + // heat cables cut + translate([0.5,-42.5,0]) rotate([-5,0,0]) cylinder( h=50, r=6, $fn=30 ); + + // cable holder screw + translate([0.5,-27,11]) rotate([0,0,90]) cylinder( h=40, r=1.6, $fn=30 ); + translate([0.5,-27,16.5]) rotate([0,0,0]) cylinder( h=5, r=3.1, $fn=6 ); + + // x-carriage screws in belt holders + translate([11.5,-0.5,10]) rotate([0,0,90]) cylinder( h=40, r=3, $fn=30 ); + translate([-11.5,-0.5,10]) rotate([0,0,90]) cylinder( h=40, r=3, $fn=30 ); + + // nice edges + translate([-20.8,-46.1,10]) rotate([0,0,45]) cube([10,10,15]); + translate([21.8,-46.1,10]) rotate([0,0,45]) cube([10,10,15]); + translate([-24.4,15.2,10]) rotate([0,0,45]) cube([14,10,15]); + translate([26.9,15.2,10]) rotate([0,0,45]) cube([10,14,15]); + translate([-19.55,28,10]) rotate([0,0,45]) cube([10,10,15]); + translate([22.05,28,10]) rotate([0,0,45]) cube([10,10,15]); + translate([-22,35,21]) rotate([30,0,0]) cube([44,10,10]); + translate([-22,35,17]) rotate([30,0,0]) cube([14.5,10,10]); + translate([10,35,17]) rotate([30,0,0]) cube([14.5,10,10]); + + // upper side cuts + translate([17,25,10]) rotate([0,0,0]) cube([10,10,15]); + translate([-29.5,25,10]) rotate([0,0,0]) cube([15,15,15]); + translate([17,22,13]) rotate([0,0,0]) cube([10,10,5]); + translate([-24.5,22,13]) rotate([0,0,0]) cube([10,10,5]); + + // side edges + translate([27,-20,16]) rotate([0,-30,0]) cube([10,50,10]); + translate([-34.2,-20,21]) rotate([0,30,0]) cube([10,50,10]); + translate([19.5,-55,16]) rotate([0,-30,0]) cube([10,50,10]); + translate([-27.1,-55,21]) rotate([0,30,0]) cube([10,50,10]); + + // inner cable cleanup + translate([-1,-19.5,14]) rotate([0,30,0]) cube([10,7.5,10]); + translate([-5,-19.5,10]) rotate([0,-30,0]) cube([10,7.5,10]); + + + // filament sensor cable + translate([4.5,28.5,12]) rotate([0,0,0]) cube([3.5,4,20]); + translate([0.5,28.5,12]) rotate([0,0,0]) cube([4.5,7,20]); + translate([4.5,-5,19.5]) rotate([0,0,0]) cube([3.5,35,4.3]); + translate([-1.55,-9.60,19.5]) rotate([0,0,-45]) cube([3.5,10,4]); + translate([-1.9,-9.95,15]) rotate([45,0,-45]) cube([3.5,10,4]); + translate([4.5,29,16]) rotate([45,0,0]) cube([3.5,5,5]); + translate([3.5,-4.60,19.5]) rotate([0,0,-15]) cube([3,4,4]); + + // version + translate([-14.5,13,22.8]) rotate([0,0,0]) linear_extrude(height = 0.4) + { text("MK3",font = "helvetica:style=Bold", size=6, center=true); } + translate([-15,3,15.5]) rotate([0,180,0]) linear_extrude(height = 0.8) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + translate([-23,2.3,14.3]) cube([9,5.0,1]); + + // upper ziptie left + translate([-21.5,-25,0])difference() + { + translate([1,45,12]) rotate([0,90,0]) cylinder(r=8.5, h=4, $fn=25); + translate([0,45,12]) rotate([0,90,0]) cylinder(r=7, h=6, $fn=25); + } + translate([19.5,8,14.5]) rotate([-60,0,0]) cube([4,3,10]); + translate([-20.5,8,14.5]) rotate([-60,0,0]) cube([4,3,10]); + + // upper ziptie right + translate([19,-25,0])difference() + { + translate([0.5,45,12]) rotate([0,90,0]) cylinder(r=8.5, h=4, $fn=25); + translate([0,45,12]) rotate([0,90,0]) cylinder(r=7, h=6, $fn=25); + } + + // supports + translate([-17,26,5]) m3head(); + translate([-40.5,26,5]) m3head(); + translate([-29,-1,4]) m3head(); + translate([-19.5,-41,5]) m3head(); + translate([-39.5,-41,5]) m3head(); + + } +} + +rotate([0,180,0]) x_carriage_back(); + diff --git a/Printed-Parts/scad/x-carriage.scad b/Printed-Parts/scad/x-carriage.scad new file mode 100644 index 0000000..2e1c03a --- /dev/null +++ b/Printed-Parts/scad/x-carriage.scad @@ -0,0 +1,308 @@ +// PRUSA iteration4 +// X carriage +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +use + +module x_carriage_base() +{ + + // Small bearing holder + translate([-33/2,0,0]) rotate([0,0,90]) horizontal_bearing_base(1); + + // Long bearing holder + translate([-33/2,45,0]) rotate([0,0,90]) horizontal_bearing_base(2); + + // Base plate + translate([-34,-14,0]) cube([34.5,70.5,7]); + translate([-33,-15,0]) cube([33,7,15]); + translate([-42.5,53.0,0]) cube([52,6.5,15]); + + difference() + { + union() + { + translate([-12,30,1]) rotate([0,0,45]) cube([6,6,14]); + translate([-20,30,1]) rotate([0,0,45]) cube([6,6,14]); + } + translate([-25,38,11]) rotate([43,0,0]) cube([20,8,8]); + } + + // upper motor screw block + translate([-23,56.8,0]) rotate([0,0,0]) cube([32.5,18.2,8]); + + // Belt holder base + translate([-42.5,20,0]) cube([52,16,7]); + translate([-16.5-12,24.5,0])cylinder(r=4.5, h=14, $fn=25); + translate([-17.5+12,24.5,0])cylinder(r=4.5, h=14, $fn=25); + translate([-16.5-12,24.5,14])cylinder(r1=4.5, r2=3.8, h=1, $fn=25); + translate([-17.5+12,24.5,14])cylinder(r1=4.5, r2=3.8, h=1, $fn=25); + + + // Belt Insert R + difference() + { + union() + { + translate([2,26.9,0]) cube([10,6.2,15]); + translate([2,24-2.3-4.5,0]) cube([7.5,7.5,15]); + translate([-0.5,27,0]) cube([8,7,2]); + } + translate([-3,25,5.5]) rotate([0,0,-40]) cube([5,5.5,10]); + translate([8,17,5.5]) rotate([0,0,-60]) cube([2,5,10]); + } + + // Belt Insert L + difference() + { + union() + { + translate([-33,3,00]) + { + scale([-1,1,1]) + { + translate([0,26.8,0]) cube([12.5,4.5,15]); + translate([2,27-7.5-2.3,0]) cube([12.5,7.5,15]); + translate([-0.5,27,0]) cube([8,7,2]); + } + } + } + translate([-36.5,27.7,5.5]) rotate([0,0,-55]) cube([5,5.5,10]); + } +} + + + +module x_carriage_holes() +{ + // Small bearing holder holes cutter + translate([-33/2,0,0]) rotate([0,0,90]) horizontal_bearing_holes_nozip(1); + + // Long bearing holder holes cutter + translate([-33/2,45,0]) rotate([0,0,90]) horizontal_bearing_holes_nozip(2); + + // upper ziptie right + translate([2,0,0]) + difference() + { + translate([0.75,45,12]) rotate([0,90,0]) cylinder(r=10.8, h=3.5, $fn=25); + translate([0,45,12]) rotate([0,90,0]) cylinder(r=9, h=6, $fn=25); + } + + // upper ziptie left + translate([-38,0,0]) + difference() + { + translate([0.75,45,12]) rotate([0,90,0]) cylinder(r=10.8,h=3.5,$fn=25); + translate([0,45,12]) rotate([0,90,0]) cylinder(r=9, h=6, $fn=25); + } + + // upper ziptie head + translate([0,52.5,12]) cube([10,10,5]); + translate([-45,52.5,12]) cube([13.5,10,5]); + + // Extruder mounting holes + translate([-17.5+12,24.5,-1])cylinder(r=1.8, h=20, $fn=25); + translate([-17.5+12,24.5,-0.1])cylinder(r1=2.1,r2=1.8, h=0.5, $fn=25); + translate([-17.5+12,24.5,12])cylinder(r=5.8/2, h=20, $fn=25); + translate([-16.5-12,24.5,-1])cylinder(r=1.8, h=20, $fn=25); + translate([-16.5-12,24.5,-0.1])cylinder(r1=2.1,r2=1.8, h=0.5, $fn=25); + translate([-16.5-12,24.5,12])cylinder(r=5.8/2, h=20, $fn=25); + + // Carriage slimer + translate([-55.5+3,19,-1])cube([10,40,30]); + translate([+12.5-3,19,-1])cube([10,40,30]); + translate([+12.5-3.5-2,30.8,-1])rotate([0,90-65,0])cube([10,55,30]); + translate([-55.5+6.7+2,19,-10])rotate([0,-90+65,0])cube([10,40,30]); + +} + +module x_carriage_fancy() +{ + // Top right corner + translate([11.5,8,0]) translate([0,45+11.5,-1]) rotate([0,0,45]) translate([0,-15,0]) cube([30,30,20]); + + // Belt Smooth insert + translate([0,36.5,23.5]) rotate([45,0,0]) translate([0,-15,0]) cube([20,10,10]); + translate([-52.9,36.5+3,23.5]) rotate([45,0,0]) translate([0,-15,0]) cube([20,10,10]); + + // Top left corner + translate([-33-13.5,-5,0]) translate([0,45+11.5,-1]) rotate([0,0,135]) translate([0,-15,0]) cube([30,30,20]); + + translate([-27,74.5,9]) rotate([0,45,0]) translate([0,-15,0]) cube([5,25,5]); + translate([-23,86,16]) rotate([45,0,0]) translate([0,-15,0]) cube([45,5,5]); + + // bottom side edges + translate([-40,-15,-5]) rotate([30,0,0]) cube([45,6,15]); + translate([-35,-19.2,0]) rotate([0,0,45]) cube([6,6,16]); + translate([2,-19.2,0]) rotate([0,0,45]) cube([6,6,16]); + translate([2,55.9,12]) rotate([0,0,45]) cube([6,6,16]); + translate([-33.5,55.9,12]) rotate([0,0,45]) cube([6,6,16]); + +} + +module cable_tray() +{ + + // center screw block + translate([-21,23,0]) cube([9,12,15]); + + difference() + { + union() + { + translate([-20.8,24.8,0]) rotate([0,0,20]) cube([3,10,15]); + translate([-15.5,25.8,0]) rotate([0,0,-20]) cube([3,10,15]); + } + translate([-25,34.2,0]) cube([20,10,15]); + } + + translate([6.5,32,10]) cube([3,5,5]); + translate([-42.5,32,10]) cube([4,5,5]); + + //Left cable tray + translate([-39.9,11,0]) cube([9,2,15]); + translate([-39.9,5.5,0]) cube([9,2,15]); + + //Right cable tray + translate([-2,5.5,0]) cube([11.45,2,15]); + translate([-2,11,7]) cube([11.45,2,8]); + + translate([-31,11.5,7]) cube([30,1.5,8]); + + difference(){ + translate([0,11,0]) cube([9.50,12,7]); + translate([0,6,1])rotate([-30,0,0]) cube([7.5,12,7]); + translate([0,3.5,6])rotate([-60,0,0]) cube([7.5,12,7]); + translate([0,10+3,-1])cube([7.5,11,6]); + } + + +} + + +module final_cutout() +{ + // cable guide edges + translate([-44,0,16]) rotate([0,45,0]) cube([5,15,5]); + translate([6,0,16]) rotate([0,45,0]) cube([5,15,5]); + + // motor cable opening + translate([0.5,10+3,-1])cube([7,9.2,6]); + + // filament hole + translate([-14.5,8.8,0]) rotate([-5,0,0]) cylinder(r=1.52, h=40, $fn=10); + translate([-14.5,9.7,10]) rotate([-5,0,0]) cylinder(r=1.52,r2=2, h=6, $fn=10); + + // bottom back mounting screws + translate([-6.5,-11,4]) rotate([0,0,0]) cylinder(r=1.65, h=20, $fn=30); + translate([-26.5,-11,4]) rotate([0,0,0]) cylinder(r=1.65, h=20, $fn=30); + translate([-29.5,-14,10]) cube([6,7,2.2]); + translate([-09.5,-14,10]) cube([6,7,2.2]); + translate([-28.2,-14,10.3]) cube([3.4,7,2.2]); + translate([-08.2,-14,10.3]) cube([3.4,7,2.2]); + + // x-carriage-back mounting screws + translate([-4,56,0]) rotate([0,0,0]) cylinder(r=1.65, h=40, $fn=30); + translate([-27.5,56,0]) rotate([0,0,0]) cylinder(r=1.65, h=40, $fn=30); + translate([-30.5,53,8]) cube([6,8,2]); + translate([-7,53,8]) cube([6,8,2]); + + translate([-16,29,0]) rotate([0,0,0]) cylinder(r=1.65, h=40, $fn=30); + translate([-19,26,11]) cube([6,8,2]); + translate([-21,33,11]) cube([10,8,6]); + + // opening for power cables to hotend & termistor cable + translate([-16.5,-18,-5]) rotate([-5,0,0]) cylinder(r=6, h=40, $fn=30); + +} + + +module x_carriage_block() +{ + difference() + { + union() + { + difference() + { + x_carriage_base(); + x_carriage_holes(); + x_carriage_fancy(); + } + cable_tray(); + } + final_cutout(); + } +} + +module x_carriage() +{ + difference() + { + x_carriage_block(); + + // upper motor screw + translate([2.5,67.5,-50]) rotate([0,0,0]) cylinder(r=1.8, h=100, $fn=30); + translate([2.5,67.5,-0.1]) cylinder(r1=2.1,r2=1.8, h=0.5, $fn=25); + translate([2.5,67.5,5]) rotate([0,0,0]) cylinder(r=3.2, h=8, $fn=30); + translate([0.5,22.5,0]) rotate([0,90,0]) cylinder(r=5.2, h=7.0, $fn=25); + + // cable management cleanup + difference() + { + translate([2.5,21.5,0]) rotate([0,90,0]) cylinder(r=5.2, h=5.0, $fn=25); + translate([2,16,-10]) cube([10,6,20]); + } + + // selective infill + translate([-36.5,21.25,1.5]) cube([0.1,4.5,13.3]); + translate([-38.6,21,1.5]) cube([0.1,6,13.3]); + translate([-41,21,1.5]) cube([0.1,6,13.3]); + + translate([3.5,21,6]) cube([0.1,2,8.8]); + translate([5,21,6]) cube([0.1,3,8.8]); + translate([6.8,21,5.5]) cube([0.1,3,9]); + translate([8.5,21,5]) cube([0.1,3,9.8]); + + translate([5,-15.4,-1]) rotate([0,45,0]) cube([0.3,4.6,8]); + translate([8.45,11.5,1]) cube([0.5,1.8,4]); + + translate([5,-16.4,-1]) rotate([0,45,0]) cube([0.3,0.5,8]); + translate([5,-10.3,-1]) rotate([0,45,0]) cube([0.3,0.5,8]); + translate([6,-16.5,-1]) cube([1,0.5,5]); + translate([3,-16.5,-1]) cube([2,0.5,5]); + translate([6,-10.2,-1]) cube([1,0.5,5]); + translate([3,-10.2,-1]) cube([2,0.5,5]); + translate([6,7.5,-1]) cube([1,0.5,5]); + translate([6,10.5,-1]) cube([1,0.5,5]); + + translate([-19,24,1.5]) cube([5,0.4,13.0]); + translate([-20.5,27,1.5]) rotate([0,0,20]) cube([0.4,5,13.0]); + + //cable openings in guides + translate([-40.8,7.5,0]) rotate([0,20,0]) cube([5,3.5,20]); + translate([-2.9,7.5,18]) rotate([0,80,0]) cube([20,3.55,5]); + + // filament sensor connector + translate([-12.5,64,-3]) cube([4,11.2,14]); + translate([-12.5,65.75,-3]) cube([5,2.5,14]); + translate([-12.5,71.75,-3]) cube([5,2.5,14]); + translate([-14.5,67,-3]) cube([4,6,14]); + translate([-14.5,65,4.7]) cube([4,10.2,5]); + translate([-12.5,54.5,8]) cube([3.5,10.2,14]); + translate([-12.5,57.5,9.5]) rotate([35,0,0]) cube([3.5,10.2,14]); + translate([-12.5,58,8]) rotate([0,0,45]) cube([3,3,14]); + translate([-10,58,8]) rotate([0,0,45]) cube([3,3,14]); + + //version + translate([-2,-8,0.5]) rotate([0,180,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + } +} + + +x_carriage(); diff --git a/Printed-Parts/scad/x-end-idler.scad b/Printed-Parts/scad/x-end-idler.scad new file mode 100644 index 0000000..3711ad2 --- /dev/null +++ b/Printed-Parts/scad/x-end-idler.scad @@ -0,0 +1,137 @@ +// PRUSA iteration4 +// X end idler +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +use + +module x_end_idler_holes() +{ + x_end_holes(); + translate([0,3.5,0]) + { + // pulley screw + translate(v=[0,-19,30.25]) rotate(a=[0,-90,0]) cylinder(h = 80, r=1.8, $fn=30); + translate(v=[-4,-19,30.25]) rotate(a=[0,-90,0]) cylinder(h = 4, r=3.1, $fn=30); + translate(v=[-21.5,-19,30.25]) rotate(a=[0,-90,0]) rotate(a=[0,0,30]) cylinder(h = 10, r=3.2, $fn=6); + + // pulley side cut + translate(v=[-9,-19,30.25]) rotate(a=[0,-90,0]) cylinder(h = 9, r=9.5, $fn=30); + translate([-19,-35,21.25]) cube([10,20,18]); + translate([-16.1,-35,21.3]) rotate([0,45,0]) cube([5,20,5]); + translate([-16.1,-35,39.25]) rotate([0,45,0]) cube([5,20,5]); + } +} + + +module waste_pocket() +{ + // waste pocket + translate([-15,-1,6]) rotate([90,0,0]) cylinder( h=5, r=5, $fn=30); + translate([-15,-1,51]) rotate([90,0,0]) cylinder( h=5, r=5, $fn=30); + translate([-15,-5.9,6]) rotate([90,0,0]) cylinder( h=3, r1=5, r2=4.3, $fn=30); + translate([-15,-5.9,51]) rotate([90,0,0]) cylinder( h=3, r=5, r2=4.3, $fn=30); + + // opening window + translate([-17,-1,51]) rotate([90,0,0]) cube([4,15,4]); +} + + +module x_end_idler_base() +{ + difference() + { + union() + { + x_end_base(); + difference() + { + translate(v=[-6,-16.5,30.25]) rotate(a=[0,-90,0]) cylinder(h = 0.5, r1=9, r2=12, $fn=30); + translate([-25,-11.5,19]) cube([20,10,24]); + } + } + x_end_idler_holes(); + } + translate([-15,10.5,6]) rotate([90,0,0]) cylinder( h=13, r=6, $fn=30); + translate([-15,10.5,51]) rotate([90,0,0]) cylinder( h=13, r=6, $fn=30); + + difference() + { + translate(v=[-19,-16.5,30.25]) rotate(a=[0,-90,0]) cylinder(h = 1, r1=9, r2=12, $fn=30); + translate([-25,-11.5,19]) cube([20,10,24]); + translate(v=[0,-15.5,30.25]) rotate(a=[0,-90,0]) cylinder(h = 80, r=1.8, $fn=30); + } + +} + +module selective_infill() +mirror([0,1,0]) translate([-50, -33, 0.6]) +{ + difference() + { + union() + { + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=11.7, $fn=30); + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=11.5, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=10.7, $fn=30); + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=10.5, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=9.9, $fn=30); + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=9.7, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=9, $fn=30); + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=8.8, $fn=30); + } + } + translate([57.5,50.5,-1]) rotate([0,0,45]) cube([8,10,9]); + translate([52,30.5,-1]) rotate([0,0,45]) cube([10,20,20]); + translate([32,35.5,-1]) cube([8,30,9]); + } +} + + +module reinforcement_selective_infill() +{ + rotate([90,0,-15,]) translate ([-1.5,8,26])linear_extrude(height = 0.2) polygon( points=[[-2,0],[0,12],[8,0]] ); // bearings + rotate([90,0,-50,]) translate ([8.5,8,1.4])linear_extrude(height = 0.2) polygon( points=[[0,0],[0,12],[8,0]] ); //body +} + +module x_end_idler() +{ + mirror([0,1,0]) + difference() + { + x_end_idler_base(); + waste_pocket(); + selective_infill(); + reinforcement_selective_infill(); + translate(v=[-8,-15.5,30.25]) rotate(a=[0,-90,0]) cylinder(h = 20, r=1.8, $fn=30); + translate([-25,7.5,-1]) rotate([0,0,45]) cube([10,10,100]); + //version + translate([-23.7,-25,2]) rotate([90,0,90]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=3, center=true); } + } + + difference() + { + // bearings stop + translate([0,0,57]) rotate([0,0,90]) cylinder( h=1, r=8, $fn=30); + translate([0,0,56.9]) rotate([0,0,90]) cylinder( h=0.5, r1=8, r2=7,$fn=30); + translate([0,0,56.5]) rotate([0,0,90]) cylinder( h=2, r=7, $fn=30); + translate([0.2,-0.5,50]) rotate([0,0,40]) cube([12,1,10]); + } +} + +x_end_idler(); + diff --git a/Printed-Parts/scad/x-end-motor.scad b/Printed-Parts/scad/x-end-motor.scad new file mode 100644 index 0000000..43308a5 --- /dev/null +++ b/Printed-Parts/scad/x-end-motor.scad @@ -0,0 +1,152 @@ +// PRUSA iteration4 +// X end motor +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +use + +module x_end_motor_base() +{ + x_end_base(); + translate(v=[-15,31,26.5]) cube(size = [17,44,53], center = true); +} + +module x_end_motor_holes() +{ + x_end_holes(); + + // Position to place + translate(v=[-1,32,30.25]) + { + // Belt hole + translate(v=[-14,1,0]) cube(size = [10,46,22], center = true); + + // Motor mounting holes + translate(v=[20,-15.5,-15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=70, r=1.8, $fn=30); + translate(v=[1,-15.5,-15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=10, r=3.1, $fn=30); + translate(v=[20,-15.5,15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=70, r=1.8, $fn=30); + translate(v=[1,-15.5,15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=10, r=3.1, $fn=30); + translate(v=[20,15.5,-15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=70, r=1.8, $fn=30); + translate(v=[1,15.5,-15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=10, r=3.1, $fn=30); + translate(v=[20,15.5,15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=70, r=1.8, $fn=30); + translate(v=[1,15.5,15.5]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h=10, r=3.1, $fn=30); + + // Material saving cutout + translate(v=[-10,12,10]) cube(size = [60,42,42], center = true); + + // Material saving cutout + translate(v=[-10,40,-30]) rotate(a=[45,0,0]) cube(size = [60,42,42], center = true); + } +} + +// Motor shaft cutout +module x_end_motor_shaft_cutout() +{ + union() + { + difference() + { + translate(v=[0,32,30]) rotate(a=[0,-90,0]) rotate(a=[0,0,90]) cylinder(h = 70, r=17, $fn=6); + translate(v=[-10,-17+32,30]) cube(size = [60,2,10], center = true); + translate(v=[-10,-8+32,-15.5+30]) rotate(a=[60,0,0]) cube(size = [60,2,10], center = true); + translate(v=[-10,8+32,-15.5+30]) rotate(a=[-60,0,0]) cube(size = [60,2,10], center = true); + } + translate(v=[-30,25.2,-11.8 +30]) rotate(a=[0,90,0]) cylinder(h = 30, r=3, $fn=30); + translate(v=[-30,19.05,30]) rotate(a=[0,90,0]) cylinder(h = 30, r=3.5, $fn=100); + } +} + + + +module selective_infill()mirror([0,1,0]) translate([-50, -33, 0.6]) +{ + difference() + { + union() + { + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=11.7, $fn=30);//0, 17, 0.6 + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=11.5, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=10.7, $fn=30); //0, 17, 0.6 + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=10.5, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=9.9, $fn=30); //0, 17, 0.6 + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=9.7, $fn=30); + } + difference() + { + translate([50,50,0.6]) rotate([0,0,90]) cylinder( h=6, r=9, $fn=30); //0, 17, 0.6 + translate([50,50,-1]) rotate([0,0,90]) cylinder( h=10, r=8.8, $fn=30); + } + } + translate([57.5,50.5,-1]) rotate([0,0,45]) cube([8,10,9]); // front + translate([52,30.5,-1]) rotate([0,0,45]) cube([10,20,20]); // front angled + translate([32,35.5,-1]) cube([8,30,9]); // inner horizontal + } +} + + module reinforcement_selective_infill() +{ + rotate([90,0,-15,]) translate ([-1.5,8,26])linear_extrude(height = 0.2) polygon( points=[[-2,0],[0,12],[8,0]] ); //bearings + rotate([90,0,-50,]) translate ([8.5,8,1.4])linear_extrude(height = 0.2) polygon( points=[[0,0],[0,12],[8,0]] ); //body +} + + +// Final part +module x_end_motor() +{ + difference() + { + x_end_motor_base(); + x_end_motor_shaft_cutout(); + x_end_motor_holes(); + selective_infill(); + reinforcement_selective_infill(); + + // waste pocket + translate([-15,7,6]) rotate([90,0,0]) cylinder(h=3.5, r=5, $fn=30); + translate([-15,7,51]) rotate([90,0,0]) cylinder(h=3.5, r=5, $fn=30); + translate([-15,3.5,6]) rotate([90,0,0]) cylinder(h=3, r1=5, r2=4, $fn=30); + translate([-15,3.5,51]) rotate([90,0,0]) cylinder(h=3, r1=5, r2=4, $fn=30); + + // rod contact window + translate([-17,3,55]) cube([4,4,10]); + translate([-30,-30,58]) cube([30,30,10]); + + // version + translate([-23.2,-20,2]) rotate([90,0,270]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=3, center=true); } + } + + translate([-15,10,6]) rotate([90,0,0]) cylinder(h=3, r=5, $fn=30); + translate([-15,10,51]) rotate([90,0,0]) cylinder(h=3, r=5, $fn=30); + + // bearing stop + difference() + { + translate([0,0,57]) rotate([0,0,90]) cylinder( h=1, r=8, $fn=30); + translate([0,0,56.9]) rotate([0,0,90]) cylinder( h=0.5, r1=8, r2=7,$fn=30); + translate([0,0,56.5]) rotate([0,0,90]) cylinder( h=2, r=7, $fn=30); + translate([-0.18,-0.5,50]) rotate([0,0,-40]) cube([12,1,10]); + } + +} + +x_end_motor(); + + + + + + + + + diff --git a/Printed-Parts/scad/x-end.scad b/Printed-Parts/scad/x-end.scad new file mode 100644 index 0000000..2767258 --- /dev/null +++ b/Printed-Parts/scad/x-end.scad @@ -0,0 +1,109 @@ +// PRUSA iteration4 +// X end prototype +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +use +use +rod_distance = 45; + +module x_end_base() +{ + // Main block + height = 58; + translate(v=[-15,-9,height/2]) cube(size = [17,39,height], center = true); + + // Bearing holder + vertical_bearing_base(); + + //Nut trap + // Cylinder + translate(v=[0,-17,0]) poly_cylinder(h = 8, r=12.5, $fn=25); + translate(v=[-6,-10.6,8]) rotate([0,0,48.2]) cube(size = [10,5,1], center = true); + + // Nut brace + rotate([90,0,-15,]) translate ([-1, 8, 24])linear_extrude(height = 4) polygon( points=[[0,0],[0,12],[8,0]] ); + rotate([90,0,-50,]) translate ([9, 8, -0.6])linear_extrude(height = 4) polygon( points=[[0,0],[0,12],[8,0]] ); + +} +module reinforcement_selective_infill() +{ + rotate([90,0,-15,]) translate ([-1.5, 8, 26])linear_extrude(height = 0.2) polygon( points=[[-2,0],[0,12],[8,0]] ); + + rotate([90,0,-50,]) translate ([8.5, 8, 1.4])linear_extrude(height = 0.2) polygon( points=[[0,0],[0,12],[12,0]] ); +} + + + +module x_end_holes() +{ + vertical_bearing_holes(); + // Belt hole + translate(v=[-1,0,0]) + { + // Stress relief + translate(v=[-5.5-10+1.5,-10-1,30]) cube(size = [18,1,28], center = true); + difference() + { + + translate(v=[-5.5-10+1.5,-10,30]) cube(size = [10,46,28], center = true); + + // Nice edges + translate(v=[-5.5-10+1.5-5,-10,30+23]) rotate([0,20,0]) cube(size = [10,46,28], center = true); + translate(v=[-5.5-10+1.5+5,-10,30+23]) rotate([0,-20,0]) cube(size = [10,46,28], center = true); + translate(v=[-5.5-10+1.5,-10,30-23]) rotate([0,45,0]) cube(size = [10,46,28], center = true); + translate(v=[-5.5-10+1.5,-10,30-23]) rotate([0,-45,0]) cube(size = [10,46,28], center = true); + + } + } + + +// Bottom pushfit rod + translate(v=[-15,-41,6]) rotate(a=[-90,0,0]) pushfit_rod(7.8,50); + +// Top pushfit rod + translate(v=[-15,-41.5,rod_distance+6]) rotate(a=[-90,0,0]) pushfit_rod(7.8,50); + +// TR Nut trap + // Hole for the nut + translate(v=[0,-17, -1]) poly_cylinder(h = 9.01, r = 7, $fn = 25); + translate(v=[0,-17, -0.1]) cylinder(h = 0.5, r1 = 6.8+0.8,r2 = 7, $fn = 25); + +// Screw holes for TR nut + translate(v=[0,-17, 0]) rotate([0, 0, -135]) translate([0, 9.5, -1]) cylinder(h = 10, r = 1.8, $fn=25); + translate(v=[0,-17, 0]) rotate([0, 0, -135]) translate([0, -9.5, -1]) cylinder(h = 8, r = 1.8, $fn=25); + +// Nut traps for TR nut screws + translate(v=[0,-17, 0]) rotate([0, 0, -135]) translate([0, 9.5, 4]) rotate([0, 0, 0])cylinder(h = 5, r = 3.45, $fn=6); + + translate(v=[0,-17, 0]) rotate([0, 0, -135]) translate([0, -9.5, 4]) rotate([0, 0, 30])cylinder(h = 3, r = 3.2, $fn=6); + translate([-5.5,-17.2,4]) rotate([0,0,30]) cube([5,5,3]); + translate([-0,-17.2,4]) rotate([0,0,60]) cube([5,10,3]); +} + + +// Final prototype +module x_end_plain() +{ + difference() + { + x_end_base(); + x_end_holes(); + } +} + +x_end_plain(); + + +module pushfit_rod(diameter,length) +{ + poly_cylinder(h = length, r=diameter/2); + difference() + { + translate(v=[0,-diameter/2.85,length/2]) rotate([0,0,45]) cube(size = [diameter/2,diameter/2,length], center = true); + translate(v=[0,-diameter/4-diameter/2-0.4,length/2]) rotate([0,0,0]) cube(size = [diameter,diameter/2,length], center = true); + } +} + diff --git a/Printed-Parts/scad/y-belt-holder.scad b/Printed-Parts/scad/y-belt-holder.scad new file mode 100644 index 0000000..df4958b --- /dev/null +++ b/Printed-Parts/scad/y-belt-holder.scad @@ -0,0 +1,78 @@ +// PRUSA iteration4 +// Y belt holder +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module y_belt_holder() +{ + + difference() + { + // base block + union() + { + translate([-7,-24,44.5]) cube([14,48,8]); + translate([-5,-15,29]) cube([12,30,17]); + } + + // belt entry + translate([-7.5,-16,39.9]) rotate([0,45,0]) cube([3,32,3]); + translate([-7.5,-16,34.9]) rotate([0,45,0]) cube([3,32,3]); + + // lower belt slot + translate([-8.5,-16,34.2]) cube([11.5,32,0.75]); + translate([-8.5,-16,35.4]) rotate([0,5,0]) cube([11.5,32,0.2]); + translate([-8.5,-16,33.6]) rotate([0,-5,0]) cube([11.5,32,0.2]); + for (_step =[-16:2:16]) + { + translate([-8.5,_step,33]) cube([11.5,1,1.5]); + } + + // upper belt slot + translate([-8.5,-16,39.2]) cube([11.5,32,0.75]); + translate([-8.5,-16,40.4]) rotate([0,5,0]) cube([11.5,32,0.2]); + translate([-8.5,-16,38.6]) rotate([0,-5,0]) cube([11.5,32,0.2]); + for (_step =[-17:2:16]) + { + translate([-8.5,_step,38.2]) cube([11.5,1,1.5]); + } + + // nice edges + translate([-8,-20,21.8]) rotate([45,0,0]) cube([16,10,10]); + translate([-8,20,21.8]) rotate([45,0,0]) cube([16,10,10]); + + translate([-8,-30,37]) rotate([45,0,0]) cube([16,10,10]); + translate([-8,30,37]) rotate([45,0,0]) cube([16,10,10]); + translate([-12.2,-30,44.4]) rotate([0,45,0]) cube([5,60,5]); + + // mounting screw holes + translate([0,-19.50,40]) cylinder( h=30, r=1.65, $fn=30 ); + translate([0,19.50,40]) cylinder( h=30, r=1.65, $fn=30 ); + translate([0,-19.25,40]) cylinder( h=30, r=1.65, $fn=30 ); + translate([0,19.25,40]) cylinder( h=30, r=1.65, $fn=30 ); + translate([0,-19.0,40]) cylinder( h=30, r=1.65, $fn=30 ); + translate([0,19.0,40]) cylinder( h=30, r=1.65, $fn=30 ); + + translate([0,-19.5,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + translate([0,19.5,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + translate([0,-19.25,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + translate([0,19.25,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + translate([0,-19.0,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + translate([0,19.0,43.5]) cylinder( h=7, r=3.1, $fn=30 ); + + + } + + +} + +difference() +{ + translate([-40,0,7]) rotate([0,90,0]) y_belt_holder(); + //version + translate([8.5,3.5,0.5]) rotate([0,180,90]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } +} + diff --git a/Printed-Parts/scad/y-belt-idler.scad b/Printed-Parts/scad/y-belt-idler.scad new file mode 100644 index 0000000..4dff7dd --- /dev/null +++ b/Printed-Parts/scad/y-belt-idler.scad @@ -0,0 +1,63 @@ +// PRUSA iteration4 +// Y belt idler +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module Y_belt_idler() +{ + difference() + { + // base block + translate([-12.5,-20,5]) cube([25,20,35]); + translate([-4.75,-27,-1]) cube([9.5,20,50]); + + // angled front side + translate([-15,-19.5,-15]) rotate([37,0,0]) cube([30,20,40]); + translate([-15,-12,-15]) rotate([60,0,0]) cube([30,20,40]); + translate([-15,-20,29.5]) rotate([38,0,0]) cube([30,20,20]); + + // screws + translate([0,1,36]) rotate([90,0,0]) cylinder( h=25, r=1.65, $fn=30 ); + translate([0,-2,36]) rotate([90,0,0]) cylinder( h=6, r=3.2 , $fn=6 ); + translate([0,1,10]) rotate([90,0,0]) cylinder( h=25, r=1.65, $fn=30 ); + translate([0,-2,10]) rotate([90,0,0]) cylinder( h=6, r=3.2 , $fn=6 ); + translate([0,-5,36]) rotate([90,0,0]) cylinder( h=6, r=3.2 , r2=3.9, $fn=6 ); + translate([0,-5,10]) rotate([90,0,0]) cylinder( h=6, r=3.2 , r2=3.9, $fn=6 ); + translate([0,1,36]) rotate([90,0,0]) cylinder( h=2, r=2.5, r2=1.65,$fn=30 ); + translate([0,1,10]) rotate([90,0,0]) cylinder( h=2, r=2.5, r2=1.65,$fn=30 ); + + // pulley cut + translate([-5,-14,22.5]) rotate([0,90,0]) cylinder( h=10, r=10, $fn=30 ); + + // pulley screw axis + translate([-13.5,-14,22.5]) rotate([0,90,0]) cylinder( h=30, r=1.6, $fn=30 ); + translate([-14,-14,22.5]) rotate([0,90,0]) cylinder( h=7, r=3.2, $fn=6 ); + translate([-14,-14,22.5]) rotate([0,90,0]) cylinder( h=4, r2=3.2, r1=4, $fn=6 ); + translate([8,-14,22.5]) rotate([0,90,0]) cylinder( h=6, r=3.2, $fn=30 ); + + // selective infill + translate([-10,-18,18]) cube([3,17,0.5]); + translate([8,-18,18]) cube([3,17,0.5]); + translate([-10,-18,27]) cube([3,17,0.5]); + translate([8,-18,27]) cube([3,17,0.5]); + translate([-10,-17,16]) cube([3,15,0.5]); + translate([8,-17,16]) cube([3,15,0.5]); + translate([-10,-16,29]) cube([3,15,0.5]); + translate([8,-16,29]) cube([3,15,0.5]); + translate([-8,-2,30]) cube([16,1,0.5]); + translate([-8,-2,13]) cube([16,1,0.5]); + + // upper side mark + translate([8.5,-3.5,39]) rotate([0,0,0]) cylinder( h=2, r=1.5, $fn=30 ); + + //version + translate([3.5,-0.5,20]) rotate([90,0,180]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + } + +} + +rotate([-90,0,0]) Y_belt_idler(); + diff --git a/Printed-Parts/scad/y-holder-front.scad b/Printed-Parts/scad/y-holder-front.scad new file mode 100644 index 0000000..2a80f9f --- /dev/null +++ b/Printed-Parts/scad/y-holder-front.scad @@ -0,0 +1,67 @@ +// PRUSA iteration4 +// Y holder front +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module ziptie_round_edge() +{ + difference() + { + translate([0,0,0]) rotate([90,0,0]) cylinder( h=3, r=4, $fn=30 ); + translate([0,1,0]) rotate([90,0,0]) cylinder( h=5, r=2, $fn=30 ); + translate([-10,-4,0]) cube([20,5,5]); + translate([-20,-4,-13]) cube([20,5,20]); + } +} + + +module part() +{ + + difference() + { + union() + { + // body block + translate([-13,0,0]) cube([26,10,12]); + translate([-4,0,-1.5]) cube([8,10,2]); + } + + // y-axis cut + translate([0,11,10.5]) rotate([90,0,0]) cylinder( h=14, r=4, $fn=30 ); + translate([0,11,10.5]) rotate([90,0,0]) cylinder( h=2, r1=4.5, r2=4, $fn=30 ); + translate([0,1,10.5]) rotate([90,0,0]) cylinder( h=2, r1=4, r2=4.5, $fn=30 ); + translate([-7,-1,14.5]) rotate([0,45,0]) cube([10,20,10]); + translate([0,11,10.5]) rotate([90,0,0]) cylinder( h=1.4, r1=5, r2=4, $fn=30 ); + + // screw holes + translate([-5.5,9,3.5]) rotate([90,0,0]) cylinder( h=20, r=1.75, $fn=30 ); + translate([5.5,9,3.5]) rotate([90,0,0]) cylinder( h=20, r=1.75, $fn=30 ); + translate([-5.5,1,3.5]) rotate([90,0,0]) cylinder( h=2, r1=1.75, r2=2.6, $fn=30 ); + translate([5.5,1,3.5]) rotate([90,0,0]) cylinder( h=2, r1=1.75, r2=2.6, $fn=30 ); + + // ziptie + translate([7.8,8,9]) ziptie_round_edge(); + translate([-7.8,5,9]) rotate([0,0,180]) ziptie_round_edge(); + translate([-8.1,5,5]) cube([16.2,3,2]); + translate([0.8,5,24.5]) rotate([0,60,0]) cube([20,3,2]); + translate([-1.8,5,26.5]) rotate([0,120,0]) cube([20,3,2]); + + // nuts + translate([-8.2,2,-3.4]) cube([5.6,2.1,10]); + translate([2.8,2,-3.4]) cube([5.6,2.1,10]); + + // upper corners + translate([4,-1,20]) rotate([0,60,0]) cube([20,30,20]); + translate([-21.2,-1,30]) rotate([0,120,0]) cube([20,30,20]); + translate([-5,-6,-2]) cube([10,10,2]); + translate([-15,10,-6.5]) rotate([45,0,0]) cube([30,5,5]); + + } +} + +rotate([-90,0,0]) part(); + + diff --git a/Printed-Parts/scad/y-holder-rear.scad b/Printed-Parts/scad/y-holder-rear.scad new file mode 100644 index 0000000..82008d3 --- /dev/null +++ b/Printed-Parts/scad/y-holder-rear.scad @@ -0,0 +1,60 @@ +// PRUSA iteration4 +// Y holder rear +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module ziptie_round_edge() +{ + difference() + { + translate([0,0,0]) rotate([90,0,0]) cylinder( h=3, r=4, $fn=30 ); + translate([0,1,0]) rotate([90,0,0]) cylinder( h=5, r=2, $fn=30 ); + translate([-10,-4,0]) cube([20,5,5]); + translate([-20,-4,-13]) cube([20,5,20]); + } +} + + + +module part() +{ + difference() + { + + // body block + translate([-13,0,-2]) cube([26,10,14]); + + // y-axis cut + translate([0,11,10.5]) rotate([90,0,0]) cylinder( h=14, r=4, $fn=30 ); + translate([0,11,10.5]) rotate([90,0,0]) cylinder( h=2, r1=4.5, r2=4, $fn=30 ); + translate([0,1,10.5]) rotate([90,0,0]) cylinder( h=2, r1=4, r2=4.5, $fn=30 ); + translate([-7,-1,14.5]) rotate([0,45,0]) cube([10,20,10]); + + // screw holes + translate([-5.5,11,3.5]) rotate([90,0,0]) cylinder( h=20, r=1.7, $fn=30 ); + translate([5.5,11,3.5]) rotate([90,0,0]) cylinder( h=20, r=1.7, $fn=30 ); + translate([-5.5,1,3.5]) rotate([90,0,0]) cylinder( h=2, r=1.7, r2=3,$fn=30 ); + translate([5.5,1,3.5]) rotate([90,0,0]) cylinder( h=2, r=1.7, r2=3, $fn=30 ); + + // ziptie + translate([7.8,8,9]) ziptie_round_edge(); + translate([-7.8,5,9]) rotate([0,0,180]) ziptie_round_edge(); + translate([-8.1,5,5]) cube([16.2,3,2]); + translate([0.8,5,24.5]) rotate([0,60,0]) cube([20,3,2]); + translate([-1.8,5,26.5]) rotate([0,120,0]) cube([20,3,2]); + + // nuts + translate([-8.2,2,-3.4]) cube([5.6,2.1,10]); + translate([2.8,2,-3.4]) cube([5.6,2.1,10]); + + // upper corners + translate([4,-1,20]) rotate([0,60,0]) cube([20,30,20]); + translate([-21.2,-1,30]) rotate([0,120,0]) cube([20,30,20]); + translate([-20,15,-9]) rotate([50,0,0]) cube([40,10,10]); + + } +} + +rotate([90,0,0]) part(); \ No newline at end of file diff --git a/Printed-Parts/scad/y-motor-holder.scad b/Printed-Parts/scad/y-motor-holder.scad new file mode 100644 index 0000000..ca10554 --- /dev/null +++ b/Printed-Parts/scad/y-motor-holder.scad @@ -0,0 +1,81 @@ +// PRUSA iteration4 +// Y motor holder +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module holder() +{ + difference() + { + // base body + translate([-6,-1.5,0]) cube([19,42,47]); + + // shape cuts + translate([-20,19.5,26]) rotate([0,90,0]) cylinder( h=35, r=12, $fn=30 ); + translate([-11,20,15]) cube([26,23,64]); + translate([-20,5.5,-1]) cube([26,41,64]); + translate([-20,-5,37]) cube([26,21,20]); + translate([-20,-1,37]) cube([26,30,20]); + + // lower motor screw + translate([-20,35 ,10.5]) rotate([0,90,0]) cylinder( h=40, r=1.65, $fn=30 ); + translate([-7,35,10.5]) rotate([0,90,0]) cylinder( h=15, r=3.1, $fn=30 ); + + // upper motor screw + translate([-20,4,41.5]) rotate([0,90,0]) cylinder( h=40, r=1.65, $fn=30 ); + translate([4,4,41.5]) rotate([0,90,0]) cylinder( h=4, r=3.1, $fn=30 ); + + // lower frame screw + translate([0,12,7]) rotate([90,0,0]) cylinder( h=40, r=1.6, $fn=30 ); + translate([0,7,7]) rotate([90,0,0]) cylinder( h=5, r=3.2, $fn=6 ); + translate([0,6.6,7]) rotate([90,0,0]) cylinder( h=2, r2=3.2, r1=4, $fn=6 ); + + // upper frame screw + translate([0,12,29]) rotate([90,0,0]) cylinder( h=40, r=1.6, $fn=30 ); + translate([0,7,29]) rotate([90,0,0]) cylinder( h=5, r=3.2, $fn=6 ); + translate([0,6.6,29]) rotate([90,0,0]) cylinder( h=2, r2=3.2, r1=4, $fn=6 ); + + // corners + translate([-10,20,42]) rotate([45,0,0]) cube([60,10,10]); + translate([-10,-5,42]) rotate([45,0,0]) cube([60,10,10]); + translate([-10,38,-7]) rotate([45,0,0]) cube([60,20,10]); + translate([-10,43,10]) rotate([45,0,0]) cube([60,20,20]); + translate([-14,-10,-2]) rotate([0,45,0]) cube([10,50,10]); + translate([-14,-10,37]) rotate([0,45,0]) cube([10,50,10]); + translate([18,-10,-5]) rotate([0,0,45]) cube([10,10,60]); + } + + // reinforcement + translate([7.8,1.9,0]) rotate([0,0,55]) cube([5,5,18]); + difference() + { + translate([7.8,1.9,13.6]) rotate([0,0,55]) cube([5,5,23.4]); + translate([-20,19.5,26]) rotate([0,90,0]) cylinder( h=35, r=12, $fn=30 ); + } + +} + +module y_motor_holder() +{ + rotate([0,90,0]) + difference() + { + holder(); + + // selective infill + translate([-0,1,33]) cube([12,0.5,2]); + translate([-3,1,2]) cube([15,0.5,1]); + translate([-5,1.5,13]) cube([17,0.5,8]); + + //version + translate([-1,-1,15]) rotate([90,0,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=5, center=true); } + } +} + +y_motor_holder(); + + + \ No newline at end of file diff --git a/Printed-Parts/scad/z-axis-bottom.scad b/Printed-Parts/scad/z-axis-bottom.scad new file mode 100644 index 0000000..ff23b0e --- /dev/null +++ b/Printed-Parts/scad/z-axis-bottom.scad @@ -0,0 +1,127 @@ +// PRUSA iteration4 +// Z axis bottom holder +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module z_bottom_base() +{ + translate([0,-1.5,0]) cube([8,49,16+20]); // plate touching the base + translate([0,-5,0]) cube([30,4.01,22]); // plate touching the base + translate([0,41.5,0]) cube([30,6.01,22]); // plate touching the base + translate([0,-5,0]) cube([50,52.5,5]); // plate touching the base +} + +module z_bottom_fancy() +{ + // corner cutouts + translate([0.5,-2.5,0]) rotate([0,0,-45-180]) translate([-15,0,-1]) cube([30,30,51]); + translate([0.5,40-0.5+5,0]) rotate([0,0,-45+90]) translate([-15,0,-1]) cube([30,30,51]); + + translate([8,0,12+20+6]) rotate([0,-90,0]) translate([0,-5,0]) cube([30,50,30]); + translate([20,-2,12+8]) rotate([45,0,0]) rotate([0,-90,0]) translate([0,-5,0]) cube([30,50,30]); + translate([25,20,12+30]) rotate([-45,0,0]) rotate([0,-90,0]) translate([0,-5,0]) cube([30,50,30]); + translate([50-2.5,-5+2.5+67,0]) rotate([0,0,-45-90]) translate([-15,0,-1]) cube([30,30,51]); + translate([50-2.5,-5+2.5,0]) rotate([0,0,-45-90]) translate([-15,0,-1]) cube([30,30,51]); + + translate([-38,-10,-2]) rotate([0,45,0]) cube([30,60,30]); + + // Stiffner cut out + translate([30,0,5.5]) rotate([0,-45,0]) translate([0,-5,0]) cube([30,60,30]); + + translate([-5,-10,-8.0]) rotate([45,0,0]) cube([60,10,10]); + translate([-5,52.0,-8.5]) rotate([45,0,0]) cube([60,10,10]); + translate([47,-10,-2]) rotate([0,45,0]) cube([30,60,30]); + + translate([49,37.5,-2]) rotate([0,45,45]) cube([30,30,30]); + translate([29,-16.7,-2]) rotate([0,45,-45]) cube([30,30,30]); +} + +module z_bottom_holes() +{ + // Frame mounting screw holes + translate([-1,10,12]) rotate([0,90,0]) cylinder(h = 20, r=1.8, $fn=30); + translate([-1,10+20,12]) rotate([0,90,0]) cylinder(h = 20, r=1.8, $fn=30); + translate([-1,10+10,32]) rotate([0,90,0]) cylinder(h = 20, r=1.8, $fn=30); + + // Frame mounting screw head holes + translate([4,10,12]) rotate([0,90,0]) cylinder(h = 20, r=3.1, $fn=30); + translate([4,10+20,12]) rotate([0,90,0]) cylinder(h = 20, r=3.1, $fn=30); + translate([4,10+10,32]) rotate([0,90,0]) cylinder(h = 20, r=3.1, $fn=30); + translate([4,10+10-3.1,10+20+2]) cube([10,6.2,10]); + translate([4,10,38]) rotate([0,45,0]) cube([10,20,10]); + + // Z rod holder + translate([25+4.3,3,-1]) rotate([0,0,0]) cylinder(h = 50, r=4.1, $fn=50); + translate([25+4.3,3,-1]) rotate([0,0,0]) cylinder(h = 2.6, r1=4.5, r2=4.1, $fn=50); + translate([25+4.3-1,3,0.6]) cube([2,10,7]); // it's bit up because it helps with printing + + // motor mounting + translate([25+4.3,20,-1]){ + + translate([15.5,15.5,-1]) cylinder(h = 20, r=1.8, $fn=30); + translate([15.5,-15.5,-1]) cylinder(h = 20, r=1.8, $fn=30); + translate([-15.5,15.5,-1]) cylinder(h = 20, r=1.8, $fn=30); + translate([-15.5,-15.5,-1]) cylinder(h = 20, r=1.8, $fn=30); + + translate([15.5,15.5,0]) cylinder(h = 2, r1=2.1, r2=1.8,$fn=30); + translate([15.5,-15.5,0]) cylinder(h = 2, r1=2.1, r2=1.8, $fn=30); + translate([-15.5,15.5,0]) cylinder(h = 2, r1=2.1, r2=1.8, $fn=30); + translate([-15.5,-15.5,0]) cylinder(h = 2, r1=2.1, r2=1.8, $fn=30); + + // motor opening + translate([0,0,-1]) cylinder(h = 20, r=12, $fn=30); + } + +} + +module z_bottom_right() +{ + difference() + { + difference() + { + z_bottom_base(); + z_bottom_fancy(); + z_bottom_holes(); + } + translate([7.5,25,12]) rotate([90,180,90]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=5, center=true); } + } +} + +module z_bottom_left() +{ + difference() + { + translate([0,-13,0]) mirror([0,1,0]) + difference() + { + z_bottom_base(); + z_bottom_fancy(); + z_bottom_holes(); + } + translate([7.5,-28.5,12]) rotate([90,180,90]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=5, center=true); } + } +} + + + + +z_bottom_right(); +z_bottom_left(); + + + + + + + + + + + + + diff --git a/Printed-Parts/scad/z-axis-top.scad b/Printed-Parts/scad/z-axis-top.scad new file mode 100644 index 0000000..268efcd --- /dev/null +++ b/Printed-Parts/scad/z-axis-top.scad @@ -0,0 +1,107 @@ +// PRUSA iteration4 +// Z axis top holder +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + +module z_top_base() +{ + translate([0,-5,0]) cube([8,45,16]); // plate touching the base + translate([0,-5,0]) cube([33,3.9,12]); // plate touching the base + translate([0,-5,0]) cube([38,45,5]); // plate touching the base + translate([25+4.3,3.2,5]) rotate([0,0,0]) cylinder(h = 2.5, r=7, $fn=60); +} + +module z_top_fancy() +{ + // Corner cutouts + translate([0.5,0.5,0]) rotate([0,0,-45-180]) translate([-15,0,-1]) cube([30,30,51]); + + // frame side angle + translate([-13,40+5+10.2,-3]) rotate([0,0,-45-0]) translate([0,0,-1]) cube([30,30,51]); + translate([8,28,-3]) translate([0,0,-1]) cube([50,50,51]); + + // cut to shape + translate([4,-1,12]) rotate([0,0, 0]) translate([0,-5,0]) cube([30,50,30]); + translate([6,0,12]) rotate([0,-45, 0]) translate([0,-5,0]) cube([30,50,30]); + translate([8,3.9,10]) rotate([0,-45, 0]) translate([0,-5,0]) cube([30,50,30]); + + // nice edges + translate([38-2.5,-5+2.5,-3]) rotate([0,0,-45-90]) translate([-15,0,-1]) cube([30,30,51]); + translate([-10,49,3.2]) rotate([45,0,0]) translate([-15,0,-1]) cube([50,20,20]); + + // outer corner + translate([35,26,-3]) rotate([0,0,-45]) translate([-15,0,-1]) cube([30,30,51]); + translate([0,0,5]) rotate([45+180,0,0]) rotate([0,0,-45+90]) translate([0,0,-15]) cube([30,30,30]); + + // Stiffner cut out + translate([33,-1,7.5]) rotate([0,-45,0]) translate([0,-5,0]) cube([30,50,30]); + + // side cut out + translate([-6,-5,-5.55]) rotate([45,0,0]) cube([50,5,5]); + translate([-6,-5,-0.8]) rotate([0,45,0]) cube([5,50,5]); +} + +module z_top_holes() +{ + // Screw holes frame + translate([-1,10,10]) rotate([0,90,0]) cylinder(h = 20, r=1.8, $fn=30); + translate([-1,10+20,10]) rotate([0,90,0]) cylinder(h = 20, r=1.8, $fn=30); + + // Screw heads + translate([4,10,10]) rotate([0,90,0]) cylinder(h = 20, r=3.1, $fn=30); + translate([4,10-3.1,10]) cube([10,6.2,10]); + translate([4,10+20,10]) rotate([0,90,0]) cylinder(h = 20, r=3.1, $fn=30); + translate([4,10+20-3.1,10]) cube([10,6.2,10]); + + // Z rod holder + translate([25+4.3,3,0.6]) rotate([0,0,0]) cylinder(h = 50, r=4.10, $fn=50); + translate([25+4.3,3,3.4]) rotate([0,0,0]) cylinder(h = 4.2, r2=4.3, r1=4, $fn=50); + + // material saving cut + translate([16,10,-4]) rotate([0,0,0]) cylinder(h = 50, r=8, $fn=6); + translate([16,28,-4]) rotate([0,0,0]) cylinder(h = 50, r=8, $fn=6); + + // z screw hole + translate([25+4.3,3+17,3]) rotate([0,0,0]) cylinder(h = 50, r=5.8, $fn=15); // screw hole + translate([25+4.3,3+17,0.6]) rotate([0,0,0]) cylinder(h = 50, r=5.8, $fn=15); // screw hole + translate([25+4.3-1,3,0.6]) cube([2,15,8]); // it's bit up because it helps with printing + + //selective infill + translate([36.5,1.5,0.5]) cube([0.1,20,3.5]); + translate([10,-3,0.5]) cube([22,0.1,3.5]); + translate([3,1,0.5]) cube([18,0.1,3.5]); + translate([1.5,19,0.5]) cube([21,0.1,3.5]); + +} + +module z_top_right(){ + difference() + { + z_top_base(); + z_top_fancy(); + z_top_holes(); + //version + translate([12,-1.5,10]) rotate([90,180,180]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + } +} + +module z_top_left(){ + translate([0,-12,0]) mirror([0,1,0]) + difference() + { + z_top_base(); + z_top_fancy(); + z_top_holes(); + //version + translate([19,-1,10]) rotate([90,180,0]) linear_extrude(height = 0.6) + { text("R1",font = "helvetica:style=Bold", size=4, center=true); } + } +} + +// Final parts +z_top_left(); +z_top_right(); + diff --git a/Printed-Parts/scad/z-screw-cover.scad b/Printed-Parts/scad/z-screw-cover.scad new file mode 100644 index 0000000..345f5f7 --- /dev/null +++ b/Printed-Parts/scad/z-screw-cover.scad @@ -0,0 +1,33 @@ +// PRUSA iteration4 +// Z screw cover +// GNU GPL v3 +// Josef Průša and contributors +// http://www.reprap.org/wiki/Prusa_Mendel +// http://prusamendel.org + + +translate(v=[-4.2, 0, 4.3]) rotate([0,90,0]) cylinder(r1=0.6, r2=0.4, h = 1, $fn=60); +translate(v=[4.2, 0, 4.3]) rotate([0,-90,0]) cylinder(r1=0.6, r2=0.4, h = 1, $fn=60); +translate(v=[0, 4.2, 4.3]) rotate([90,0,0]) cylinder(r1=0.6, r2=0.4, h = 1, $fn=60); +translate(v=[0, -4.2, 4.3]) rotate([-90,0,0]) cylinder(r1=0.6, r2=0.4, h = 1, $fn=60); + +translate(v=[-4.2, 0.5, 4.0]) rotate([0,90,0]) cylinder(r1=0.6, r2=0.3, h = 0.8, $fn=60); +translate(v=[4.2, -0.5, 4.0]) rotate([0,-90,0]) cylinder(r1=0.6, r2=0.3, h = 0.8, $fn=60); +translate(v=[0.5, 4.2, 4.0]) rotate([90,0,0]) cylinder(r1=0.6, r2=0.3, h = 0.8, $fn=60); +translate(v=[-0.5, -4.2, 4.0]) rotate([-90,0,0]) cylinder(r1=0.6, r2=0.3, h = 0.8, $fn=60); + +translate(v=[-4.2, 1, 3.7]) rotate([0,90,0]) cylinder(r1=0.5, r2=0.3, h = 0.6, $fn=60); +translate(v=[4.2, -1, 3.7]) rotate([0,-90,0]) cylinder(r1=0.5, r2=0.3, h = 0.6, $fn=60); +translate(v=[1, 4.2, 3.7]) rotate([90,0,0]) cylinder(r1=0.5, r2=0.3, h = 0.6, $fn=60); +translate(v=[-1, -4.2, 3.7]) rotate([-90,0,0]) cylinder(r1=0.5, r2=0.3, h = 0.6, $fn=60); + +difference() +{ + union() + { + translate(v=[0, 0, 1]) cylinder(r1=8, r2=4.6, h = 4); + cylinder(r=8, h = 1, $fn=60); + } + translate(v=[0, 0, -1]) cylinder(r=4.2, h = 7, $fn=60); + cylinder(r1=4.5, r2=4.2, h = 1, $fn=60); +} \ No newline at end of file