Acceleration up and down

This commit is contained in:
espr14 2020-12-21 13:05:26 +01:00
parent f39a0999e1
commit 9b55ff9de1
1 changed files with 107 additions and 56 deletions

View File

@ -36,8 +36,11 @@
#define Z_PLUS 0
#define Z_MINUS 1
/// 10000 = 1 mm/s
/// Max. jerk in PrusaSlicer, 10000 = 1 mm/s
#define MAX_DELAY 10000
#define MIN_SPEED (0.01f / (MAX_DELAY * 0.000001f))
/// 200 = 50 mm/s
#define Z_MIN_DELAY 200
#define Z_ACCEL 300
#define XY_ACCEL 1000
@ -76,6 +79,11 @@
__typeof__ (max) max_ = (max); \
( a_ < min_ ? min_ : (a_ <= max_ ? a_ : max_)); })
/// \returns square of the value
#define SQR(a) \
({ __typeof__ (a) a_ = (a); \
(a_ * a_); })
/// position types
typedef int16_t pos_i16_t;
typedef long pos_i32_t;
@ -365,9 +373,11 @@ int8_t xyzcal_meassure_pinda_hysterezis(int16_t min_z, int16_t max_z, uint16_t d
}
#endif //XYZCAL_MEASSURE_PINDA_HYSTEREZIS
/// Accelerate up to max.speed (defined by @min_delay_us)
void accelerate(uint8_t axis, int16_t acc, uint16_t &delay_us, uint16_t min_delay_us){
sm4_do_step(axis);
/// keep max speed (avoid extra computation)
if (acc > 0 && delay_us == min_delay_us){
delayMicroseconds(delay_us);
return;
@ -375,47 +385,66 @@ void accelerate(uint8_t axis, int16_t acc, uint16_t &delay_us, uint16_t min_dela
// v1 = v0 + a * t
// 0.01 = length of a step
const float d0 = delay_us * 0.000001f;
const float v1 = (0.01f / d0 + acc * d0);
uint16_t d1;
if (v1 <= 0.1f){
d1 = MAX_DELAY; ///< already too slow so it wants to move back
const float t0 = delay_us * 0.000001f;
const float v1 = (0.01f / t0 + acc * t0);
uint16_t t1;
if (v1 <= 0.16f){ ///< slowest speed convertible to uint16_t delay
t1 = MAX_DELAY; ///< already too slow so it wants to move back
} else {
d1 = MAX(min_delay_us, round_to_u16(0.01f / v1));
/// don't exceed max.speed
t1 = MAX(min_delay_us, round_to_u16(0.01f / v1 * 1000000.f));
}
/// make sure delay has changed a bit at least
if (d1 == delay_us && acc != 0){
if (t1 == delay_us && acc != 0){
if (acc > 0)
d1--;
t1--;
else
d1++;
t1++;
}
delayMicroseconds(d1);
delay_us = d1;
//DBG(_n("%d "), t1);
delayMicroseconds(t1);
delay_us = t1;
}
void go_and_stop(uint8_t axis, int16_t dec, uint16_t &delay_us, uint16_t &steps){
if (steps <= 0 || dec <= 0)
return;
uint8_t slow_down_z(uint8_t axis, uint16_t delay_us){
sm4_do_step(axis);
delayMicroseconds(delay_us / 3 * 4);
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 2);
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 4);
return 3;
/// deceleration distance in steps, s = 1/2 v^2 / a
uint16_t s = round_to_u16(100 * 0.5f * SQR(0.01f) / (SQR((float)delay_us) * dec));
if (steps > s){
/// go steady
sm4_do_step(axis)
delayMicroseconds(delay_us);
} else {
/// decelerate
accelerate(axis, -dec, &delay_us, min_delay_us);
}
--steps;
}
uint8_t speed_up_z(uint8_t axis, uint16_t delay_us){
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 4);
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 2);
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us / 3 * 4);
return 3;
}
// uint8_t slow_down_z(uint8_t axis, uint16_t delay_us){
// sm4_do_step(axis);
// delayMicroseconds(delay_us / 3 * 4);
// sm4_do_step(Z_AXIS_MASK);
// delayMicroseconds(delay_us * 2);
// sm4_do_step(Z_AXIS_MASK);
// delayMicroseconds(delay_us * 4);
// return 3;
// }
// uint8_t speed_up_z(uint8_t axis, uint16_t delay_us){
// sm4_do_step(Z_AXIS_MASK);
// delayMicroseconds(delay_us * 4);
// sm4_do_step(Z_AXIS_MASK);
// delayMicroseconds(delay_us * 2);
// sm4_do_step(Z_AXIS_MASK);
// delayMicroseconds(delay_us / 3 * 4);
// return 3;
// }
void xyzcal_scan_pixels_32x32_Zhop(int16_t cx, int16_t cy, int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t* pixels){
if(!pixels)
@ -423,8 +452,12 @@ void xyzcal_scan_pixels_32x32_Zhop(int16_t cx, int16_t cy, int16_t min_z, int16_
int16_t z = _Z;
int16_t z_trig;
uint16_t line_buffer[32];
uint16_t current_delay_us = MAX_DELAY;
uint16_t current_delay_us = MAX_DELAY; ///< defines current speed
xyzcal_lineXYZ_to(cx - 1024, cy - 1024, min_z, delay_us, 0);
uint16_t min_decel_z;
int16_t start_z;
int16_t last_top_z;
for (uint8_t r = 0; r < 32; r++){ ///< Y axis
xyzcal_lineXYZ_to(_X, cy - 1024 + r * 64, z, delay_us, 0);
for (int8_t d = 0; d < 2; ++d){ ///< direction
@ -433,40 +466,58 @@ void xyzcal_scan_pixels_32x32_Zhop(int16_t cx, int16_t cy, int16_t min_z, int16_
z = _Z;
sm4_set_dir(X_AXIS, d);
for (uint8_t c = 0; c < 32; c++){ ///< X axis
/// move up to un-trigger (surpress hysteresis)
sm4_set_dir(Z_AXIS, Z_PLUS);
/// speed up from stop, go half the way
current_delay_us = MAX_DELAY;
while (z < max_z && _PINDA){
accelerate(Z_AXIS_MASK, Z_ACCEL, current_delay_us, delay_us);
z++;
for (start_z = z; z < (max_z + start_z) / 2; ++z){
if (!_PINDA){
last_top_z = z;
break;
}
accelerate(Z_AXIS_MASK, Z_ACCEL, current_delay_us, Z_MIN_DELAY);
}
if(_PINDA){
uint16_t steps_to_go = MAX(0, max_z - z);
while (_PINDA && z < max_z){
go_and_stop(Z_AXIS_MASK, Z_ACCEL, current_delay_us, steps_to_go);
++z;
}
last_top_z = z;
}
/// slow down to stop
while (current_delay_us < MAX_DELAY){
accelerate(Z_AXIS_MASK, -Z_ACCEL, current_delay_us, Z_MIN_DELAY);
++z;
}
int16_t last_top_z = z;
z += slow_down_z(delay_us);
/// move down to trigger
sm4_set_dir(Z_AXIS, Z_MINUS);
/// speed up
do (){
if (z <= min_z || _PINDA) break;
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 4);
if (z <= min_z || _PINDA) break;
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us * 2);
if (z <= min_z || _PINDA) break;
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us / 3 * 4);
} while (0);
while (z > min_z && !_PINDA){
sm4_do_step(Z_AXIS_MASK);
delayMicroseconds(delay_us);
z--;
current_delay_us = MAX_DELAY;
for (start_z = z; z > (min_z + start_z) / 2; --z){
if (_PINDA){
z_trig = z;
break;
}
accelerate(Z_AXIS_MASK, Z_ACCEL, current_delay_us, Z_MIN_DELAY);
}
/// slow down
if(!_PINDA){
uint16_t steps_to_go = MAX(0, z - min_z);
while (!_PINDA && z > min_z){
go_and_stop(Z_AXIS_MASK, Z_ACCEL, current_delay_us, steps_to_go);
--z;
}
z_trig = z;
}
/// slow down to stop
while (z > min_z && current_delay_us < MAX_DELAY){
accelerate(Z_AXIS_MASK, -Z_ACCEL, current_delay_us, Z_MIN_DELAY);
--z;
}
z_trig = z;
z -= slow_down_z(delay_us);
count_position[2] = z;
if (d == 0){
@ -735,7 +786,7 @@ bool xyzcal_scan_and_process(void){
uint8_t *matrix32 = (uint8_t *)block_buffer;
uint16_t *pattern = (uint16_t *)(matrix32 + 32 * 32);
xyzcal_scan_pixels_32x32_Zhop(x, y, z - 72, 2400, 300, matrix32);
xyzcal_scan_pixels_32x32_Zhop(x, y, z - 72, 2400, 600, matrix32);
print_image(matrix32);
for (uint8_t i = 0; i < 12; i++){