#include "heater.h" #include #include #include "arduino.h" // #include "timer.h" #include "debug.h" #ifdef DEBUG #include "sersendf.h" #endif #define HEATER_C #include "config.h" // this struct holds the heater PID factors that are stored in the EEPROM during poweroff struct { int32_t p_factor; int32_t i_factor; int32_t d_factor; int16_t i_limit; } heaters_pid[NUM_HEATERS]; // this struct holds the runtime heater data- PID counters and such struct { int16_t heater_p; int16_t heater_i; int16_t heater_d; uint8_t pid_output; uint16_t temp_history[TH_COUNT]; uint8_t temp_history_pointer; } heaters_runtime[NUM_HEATERS]; #define DEFAULT_P 8192 #define DEFAULT_I 512 #define DEFAULT_D -24576 #define DEFAULT_I_LIMIT 384 // this lives in the eeprom so we can save our PID settings for each heater typedef struct { int32_t EE_p_factor; int32_t EE_i_factor; int32_t EE_d_factor; int16_t EE_i_limit; } EE_factor; EE_factor EEMEM EE_factors[NUM_HEATERS] = { { DEFAULT_P, DEFAULT_I, DEFAULT_D, DEFAULT_I_LIMIT } }; void heater_init() { #if NUM_HEATERS > 0 uint8_t i; // setup pins for (i = 0; i < NUM_HEATERS; i++) { *(heaters[i].heater_port) &= ~MASK(heaters[i].heater_pin); // DDR is always 1 address below PORT. ugly code but saves ram and an extra field in heaters[] which will never be used anywhere but here *((volatile uint8_t *) (heaters[i].heater_port - 1)) |= MASK(heaters[i].heater_pin); if (heaters[i].heater_pwm) { *heaters[i].heater_pwm = 0; switch((uint16_t) heaters[i].heater_pwm) { case (uint16_t) &OCR0A: TCCR0A |= MASK(COM0A1); break; case (uint16_t) &OCR0B: TCCR0A |= MASK(COM0B1); break; case (uint16_t) &OCR2A: TCCR2A |= MASK(COM2A1); break; case (uint16_t) &OCR2B: TCCR2A |= MASK(COM2B1); break; } } } // read factors from eeprom for (i = 0; i < NUM_HEATERS; i++) { heaters_pid[i].p_factor = eeprom_read_dword((uint32_t *) &EE_factors[i].EE_p_factor); heaters_pid[i].i_factor = eeprom_read_dword((uint32_t *) &EE_factors[i].EE_i_factor); heaters_pid[i].d_factor = eeprom_read_dword((uint32_t *) &EE_factors[i].EE_d_factor); heaters_pid[i].i_limit = eeprom_read_word((uint16_t *) &EE_factors[i].EE_i_limit); if ((heaters_pid[i].p_factor == 0) && (heaters_pid[i].i_factor == 0) && (heaters_pid[i].d_factor == 0) && (heaters_pid[i].i_limit == 0)) { heaters_pid[i].p_factor = DEFAULT_P; heaters_pid[i].i_factor = DEFAULT_I; heaters_pid[i].d_factor = DEFAULT_D; heaters_pid[i].i_limit = DEFAULT_I_LIMIT; } } #endif } void heater_save_settings() { uint8_t i; for (i = 0; i < NUM_HEATERS; i++) { eeprom_write_dword((uint32_t *) &EE_factors[i].EE_p_factor, heaters_pid[i].p_factor); eeprom_write_dword((uint32_t *) &EE_factors[i].EE_i_factor, heaters_pid[i].i_factor); eeprom_write_dword((uint32_t *) &EE_factors[i].EE_d_factor, heaters_pid[i].d_factor); eeprom_write_word((uint16_t *) &EE_factors[i].EE_i_limit, heaters_pid[i].i_limit); } } void heater_tick(uint8_t h, uint16_t current_temp, uint16_t target_temp) { // now for heater stuff int16_t t_error = target_temp - current_temp; heaters_runtime[h].temp_history[heaters_runtime[h].temp_history_pointer++] = current_temp; heaters_runtime[h].temp_history_pointer &= (TH_COUNT - 1); // PID stuff // proportional heaters_runtime[h].heater_p = t_error; // integral heaters_runtime[h].heater_i += t_error; // prevent integrator wind-up if (heaters_runtime[h].heater_i > heaters_pid[h].i_limit) heaters_runtime[h].heater_i = heaters_pid[h].i_limit; else if (heaters_runtime[h].heater_i < -heaters_pid[h].i_limit) heaters_runtime[h].heater_i = -heaters_pid[h].i_limit; // derivative // note: D follows temp rather than error so there's no large derivative when the target changes heaters_runtime[h].heater_d = current_temp - heaters_runtime[h].temp_history[heaters_runtime[h].temp_history_pointer]; // combine factors int32_t pid_output_intermed = ( ( (((int32_t) heaters_runtime[h].heater_p) * heaters_pid[h].p_factor) + (((int32_t) heaters_runtime[h].heater_i) * heaters_pid[h].i_factor) + (((int32_t) heaters_runtime[h].heater_d) * heaters_pid[h].d_factor) ) / PID_SCALE ); // rebase and limit factors if (pid_output_intermed > 255) heaters_runtime[h].pid_output = 255; else if (pid_output_intermed < 0) heaters_runtime[h].pid_output = 0; else heaters_runtime[h].pid_output = pid_output_intermed & 0xFF; #ifdef DEBUG if (debug_flags & DEBUG_PID) sersendf_P(PSTR("T{E:%d, P:%d * %ld = %ld / I:%d * %ld = %ld / D:%d * %ld = %ld # O: %ld = %u}\n"), t_error, heaters_runtime[h].heater_p, heaters_pid[h].p_factor, (int32_t) heaters_runtime[h].heater_p * heaters_pid[h].p_factor / PID_SCALE, heaters_runtime[h].heater_i, heaters_pid[h].i_factor, (int32_t) heaters_runtime[h].heater_i * heaters_pid[h].i_factor / PID_SCALE, heaters_runtime[h].heater_d, heaters_pid[h].d_factor, (int32_t) heaters_runtime[h].heater_d * heaters_pid[h].d_factor / PID_SCALE, pid_output_intermed, heaters_runtime[h].pid_output); #endif heater_set(h, heaters_runtime[h].pid_output); } void heater_set(uint8_t index, uint8_t value) { #if NUM_HEATERS > 0 if (heaters[index].heater_pwm) { *(heaters[index].heater_pwm) = value; if (debug_flags & DEBUG_PID) sersendf_P(PSTR("PWM{%u = %u}\n"), index, OCR0A); } else { if (value >= 8) *(heaters[index].heater_port) |= MASK(heaters[index].heater_pin); else *(heaters[index].heater_port) &= ~MASK(heaters[index].heater_pin); } #endif } void pid_set_p(uint8_t index, int32_t p) { heaters_pid[index].p_factor = p; } void pid_set_i(uint8_t index, int32_t i) { heaters_pid[index].i_factor = i; } void pid_set_d(uint8_t index, int32_t d) { heaters_pid[index].d_factor = d; } void pid_set_i_limit(uint8_t index, int32_t i_limit) { heaters_pid[index].i_limit = i_limit; }