This finally brings Z axis up to speed.
So far we always assumed the fastest axis to have the same steps/mm
as the X axis. In cases where this wasn't true, the movement
wouldn't do sufficient acceleration steps and, accordingly,
not reach the expected maximum speed. This was particularly visible
on a typical Mendel printer, where the Z axis would reach only a
6th of the commanded speed in some configurations.
'all_time' sounds like forever to me, but this variable really
tracks the last time we hit one of "all the axes". It sticks
out more now in looping, so rename it to make sense.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 9 is, finally use this set_direction() thing. As a dessert
topping, it reduces binary size by another 122 bytes.
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 19988 bytes 140% 66% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 8 is, move remaining update_current_position() into a loop.
This makes the binary 134 bytes smaller. As it's not critical,
no performance test.
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 20134 bytes 141% 66% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 7 is, turn update_current_position() in dda.c partially into
a loop. Surprise, surprise, this changes neither binary size nor
performance. Looking into the generated assembly, the loop is
indeed completely unrolled. Apparently that's smaller than a
real loop.
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 20270 bytes 142% 66% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
short-moves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 888.
Sum of all LED on time: 279945 clock cycles.
LED on time minimum: 306 clock cycles.
LED on time maximum: 722 clock cycles.
LED on time average: 315.253 clock cycles.
smooth-curves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 9124.
Sum of all LED on time: 3297806 clock cycles.
LED on time minimum: 311 clock cycles.
LED on time maximum: 712 clock cycles.
LED on time average: 361.443 clock cycles.
triangle-odd.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 1636.
Sum of all LED on time: 546946 clock cycles.
LED on time minimum: 306 clock cycles.
LED on time maximum: 712 clock cycles.
LED on time average: 334.319 clock cycles.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 6c removes do_step(), but still tries to keep a loop. This
about the maximum of performance I (Traumflug) can think of.
Binary size is as good as with the former attempt, but performance
is actually pretty bad, 45% worse than without looping:
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 19876 bytes 139% 65% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
short-moves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 888.
Sum of all LED on time: 406041 clock cycles.
LED on time minimum: 448 clock cycles.
LED on time maximum: 864 clock cycles.
LED on time average: 457.253 clock cycles.
smooth-curves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 9124.
Sum of all LED on time: 4791132 clock cycles.
LED on time minimum: 453 clock cycles.
LED on time maximum: 867 clock cycles.
LED on time average: 525.113 clock cycles.
triangle-odd.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 1636.
Sum of all LED on time: 800586 clock cycles.
LED on time minimum: 448 clock cycles.
LED on time maximum: 867 clock cycles.
LED on time average: 489.356 clock cycles.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 6b moves do_step() from the "tidiest" place into where it's
currently used, dda.c. Binary size goes down another 34 bytes, to
a total savings of 408 bytes and performance is much better, but
still 16% lower than without using loops:
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 19874 bytes 139% 65% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
short-moves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 888.
Sum of all LED on time: 320000 clock cycles.
LED on time minimum: 351 clock cycles.
LED on time maximum: 772 clock cycles.
LED on time average: 360.36 clock cycles.
smooth-curves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 9124.
Sum of all LED on time: 3875874 clock cycles.
LED on time minimum: 356 clock cycles.
LED on time maximum: 773 clock cycles.
LED on time average: 424.8 clock cycles.
triangle-odd.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 1636.
Sum of all LED on time: 640357 clock cycles.
LED on time minimum: 351 clock cycles.
LED on time maximum: 773 clock cycles.
LED on time average: 391.416 clock cycles.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 6a is putting stuff inside the step interrupt into a loop,
too. do_step() is put into the "tidiest" place. Binary size goes
down a remarkable 374 bytes, but stepping performance suffers by
almost 30%.
Traumflug's performance measurements:
SIZES ATmega... '168 '328(P) '644(P) '1280
FLASH : 19908 bytes 139% 65% 32% 16%
RAM : 2302 bytes 225% 113% 57% 29%
EEPROM: 32 bytes 4% 2% 2% 1%
short-moves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 888.
Sum of all LED on time: 354537 clock cycles.
LED on time minimum: 390 clock cycles.
LED on time maximum: 806 clock cycles.
LED on time average: 399.253 clock cycles.
smooth-curves.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 9124.
Sum of all LED on time: 4268896 clock cycles.
LED on time minimum: 395 clock cycles.
LED on time maximum: 807 clock cycles.
LED on time average: 467.875 clock cycles.
triangle-odd.gcode
Statistics (assuming a 20 MHz clock):
LED on occurences: 1636.
Sum of all LED on time: 706846 clock cycles.
LED on time minimum: 390 clock cycles.
LED on time maximum: 807 clock cycles.
LED on time average: 432.057 clock cycles.
Should be done for temptable in ThermistorTable.h, too, but this
would mess up an existing users' configuration.
This tries to put emphasis on the fact that you have to read
these values with pgm_read_*() instead of just using the variable.
Unfortunately, gcc compiler neither inserts PROGMEM reading
instructions automatically when reading data stored in flash,
nor does it complain or warn about the missing read instructions.
As such it's very easy to accidently handle data stored in flash
just like normal data. It'll compile and work ... you just read
arbitrary data (often, but not always zeros) instead of what you
intend.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 5 is move ACCELERATION_TEMPORAL's step delay calculations
into loops. Not tested, binary size change unknown.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 4 is move ACCELERATION_TEMPORAL's maximum feedrate limitation
into a loop. Not tested, binary size change unknown.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 3 is moving fast axis detection into a loop.
Binary size 84 bytes smaller.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Part 2 is moving maximum speed limit calculations into loops.
Binary size another 160 bytes smaller.
Clean up code to reduce duplication by consolidating code into
loops for per-axis actions.
Traumflug notes:
Split this once huge commit into smaller ones for ease of
reviewing and bisecting (in case something went wrong).
Part 1 is to put dda_create() distance calculations into loops.
This reduces binary size by another whopping 756 bytes.
This was contributed by Phil Hord as part of another commit.
It saves 168 bytes, to it more than outweights the overhead of
introducing a generic implementation already.
Many places in the code use individual variables for int/uint values
for X, Y, Z, and E. A tip from a comment suggests making these into
arrays for scalability in the future. Replace the discrete variables
with arrays so the code can be simplified in the future.
In preparation for more efficient and scalable code using axis-loops
for common operations, add two new array-types for signed and unsigned
32-bit values per axis. Make the TARGET type use this array instead of
its current X, Y, Z, and E variables.
Traumflug notes:
- Did the usual conversion to spaces for changed lines.
- Added X = 0 to the enum. Just for peace of mind.
- Excellent patch!
Initially I wanted to make the new array an anonymous union with the
old variables to allow accessing values both ways. This way it would
have been possible to do the transition in smaller pieces. But as
the patch worked so flawlessly and binary size is precisely the
same, I abandoned this idea. Maybe it's a good idea in other areas.
This macro is pretty expensive (700 bytes, well, stuff is now
calculated at runtime), so there's no chance to use it in multiple
places and we likely also need this in dda_lookahead.c to achieve
full 4 axis compatibility there.
For now this is for the initial rampup calculation, only, notably
for moving the Z axis (which else gets far to few rampup steps on
a typical mendel-like printer).
The used macro was verified with this test code (in mendel.c):
[...]
int main (void) {
init();
uint32_t speed, spm;
char string[128];
for (spm = 2000; spm < 4099000; spm <<= 1) {
for (speed = 11; speed < 65536; speed *= 8) {
sersendf_P(PSTR("spm = %lu speed %lu ==> macro %lu "),
spm, speed, ACCELERATE_RAMP_LEN_SPM(speed, spm));
delay_ms(10);
sprintf(string, "double %f\n",
(double)speed * (double)speed / ((double)7200000 * (double)ACCELERATION / (double)spm));
serial_writestr((uint8_t *)string);
delay_ms(10);
}
}
[...]
Note: to link the test code, this linker flag is required to add
the full printf library (which does print doubles):
LDFLAGS += -Wl,-u,vfprintf -lprintf_flt -lm
Keeping the hack causes the previous move to decelerate, which isn't
intended when movements are joined with lookahead.
Removing only the hack breaks endstop handling on those axes which
set a huuuge number of acceleration steps for the lack of a proper
calculation algorithm. We have this algorithm now, so we can stop
using this kludge.
Solves part 1 of issue #68.
This is a preparation towards going through the existing movement
queue backwards with dda_join_moves() to allow higher feedrates
for lots of short movements.
This obviously requires less place on the stack and accordingly a
few CPU cycles less, but more importantly, it lets decide
dda_start() whether a previous movement is to be taken into account
or not.
To make this decision more reliable, add a flag for movements done.
Else it could happen we'd try to join with a movement done long
before.
In AVR the labs() function takes a 32-bit signed int parameter. On
the PC it's at least 64-bits and maybe more. When we have a 32-bit
unsigned value we're taking the labs() of, coercing it to 32-bits
first turns our high-bit into a sign, but coercing it to 64-bits
does not. This causes all our negative values to appear to be
really big positive ones.
Create a new function abs32() which always coerces its argument to
a int32_t first before return the abs value. Use that function
whereved needed in dda.c.
This fixes a problem on the simulator which caused negative
direction movements to "never" end.
This code was accidentally removed long ago in a botched merge. This
patch recovers it and makes it build again. I've done minimal testing
and some necessary cleanup. It compiles and runs, but it probably still
has a few dust bunnies here and there.
I added registers and pin definitions to simulator.h and
simulator/simulator.c which I needed to match my Gen7-based config.
Other configs or non-AVR ports will need to define more or different
registers. Some registers are 16-bits, some are 8-bit, and some are just
constant values (enums). A more clever solution would read in the
chip-specific header and produce saner definitions which covered all
GPIOs. But this commit just takes the quick and easy path to support my
own hardware.
Most of this code originated in these commits:
commit cbf41dd4ad
Author: Stephan Walter <stephan@walter.name>
Date: Mon Oct 18 20:28:08 2010 +0200
document simulation
commit 3028b297f3
Author: Stephan Walter <stephan@walter.name>
Date: Mon Oct 18 20:15:59 2010 +0200
Add simulation code: use "make sim"
Additional tweaks:
Revert va_args processing for AVR, but keep 'int' generalization
for simulation. gcc wasn't lying. The sim really aborts without this.
Remove delay(us) from simulator (obsolete).
Improve the README.sim to demonstrate working pronterface connection
to sim. Also fix the build instructions.
Appease all stock configs.
Stub out intercom and shush usb_serial when building simulator.
Pretend to be all chip-types for config appeasement.
Replace sim_timer with AVR-simulator timer:
The original sim_timer and sim_clock provided direct replacements
for timer/clock.c in the main code. But when the main code changed,
simcode did not. The main clock.c was dropped and merged into timer.c.
Also, the timer.c now has movement calculation code in it in some
cases (ACCELERATION_TEMPORAL) and it would be wrong to teach the
simulator to do the same thing. Instead, teach the simulator to
emulate the AVR Timer1 functionality, reacting to values written to
OCR1A and OCR1B timer comparison registers.
Whenever OCR1A/B are changed, the sim_setTimer function needs to be
called. It is called automatically after a timer event, so changes
within the timer ISRs do not need to bother with this.
A C++ class could make this requirement go away by noticing the
assignment. On the other hand, a chip-agnostic timer.c would help
make the main code more portable. The latter cleanup is probably
better for us in the long run.
Markus Hitter
Phil Hord
David Forrest
Roland Brochard